MOHAMMED KALEEM BALEBHAI

Mobile: +91-973******* • +971-**-******* • Email: adjy9y@r.postjobfree.com

Certified PMP-PMI/ Instrumentation & Control / Project Management / Plant Maintenance Professional KEY RESULT AREAS

KEY RESULT AREAS

Experience in Installation, Commissioning, Maintaining & Troubleshooting Instrumentation/Automation Systems:

Field Instruments- Flow meter (DPT, Vortex, Magnetic, ultrasonic, Mass, turbine), Level transmitter(Contact/Non-Contact ultrasonic, radar, switches) Temp transmitters ( RTD/Thermocouples) & PT’s of E&H, Yokogawa, Emerson, Siemens, Honeywell

Automation – DCS-(Centum 3k/ 800XA), PLC-(Siemens S7 300/400, Allen Bradley RS Logix series), SCADA- (ABB Vantage, GE I Fix, Siemens WinCC, Wonder ware) RTU-Freelance AC 800F

AC/DC Drives – Rockwell Power flex series, Siemens Sinamics Series, Micro master,

Gas Detectors = Fixed & Potable detectors for combustible & toxic gases from MSA, Draeger instruments

AC Motors – ABB, Siemens

Operations & Maintenance/ Erection & Commissioning:

Reviewing in-built safety and developing HSE culture among employees and developing JHA & RA before work startup

Developing emergency response plans for in-plant operations as well as conducting safety inspections & audits, occupational health surveys, surveillance and field audits for compliance.

Performing functions of predictive/ breakdown/ preventive maintenance for reducing machinery downtime.

Conducting performance analysis and condition monitoring of major equipment, Instruments and Analyzer.

Conducting the inspection of instruments, final control elements (transmitters, control valves, control & signal cables) at manufacturing units prior to giving approval for dispatch to site.

Reviewing engineering documents prior to giving approval for manufacturing/ procurement to the contractors. CAREER CONTOUR

Sep 2013 - Oct 2020 with Guardian Industries-Koch Group, RAK, UAE as Maintenance Incharge – Instrumentation & Electrical Projects Undertaken

Design and commissioning of Cathodic Protection system for gas pipe lines Natural Gas (NG), LPG, Hydrogen, Nitrogen & compressed air lines to maintain local compliance wrt to safety of plant and environment.

Installation of gas leak detection system for NG, LPG, So2 gas stations and pipelines for detection and monitoring.

Project team member for commissioning of CEMS (continuous emission monitoring system) for exhausted gases to meet local compliances to measure and maintain exhaust gases within limit before vent it to environment.

Project Team Member for furnace fore hearth construction which reduces the total energy consumption of gas to furnace.

Worked as the part of plant shutdown & revamp project like furnace canal change, production line revamping in order to increase the productivity and quality of productivity.

Installation & commissioning field instruments and process automation system for oxy gas lancing & boosting project to improve product quality and reduce the total energy consumption of gas fired furnace. Accountabilities

Managing team of technicians and shift engineers to carryout regular maintenance to minimize breakdowns, carryout RCA, MTBF, MTTR. Attending plant breakdown & emergencies, developing strategies for plant maintenance and projects.

Working on SIEMENS PLC S7 300 & 400 using Simatic Manager Involved hardware configuring, installing customizing, tag configuration, I/O Configuration, communication with SCADA network. Cabinet design & modification.

Installing, commissioning and troubleshooting SINAMICS drive,

Installing and commissioning, periodic calibration and maintaining process instruments (flow, pressure, temperature & level transmitters, control & ON/OFF valves).

EXECUTIVE SUMMARY

A competent professional with around 11 years of experience in Instrumentation

& Automation, SCADA Design, Configuration, Commissioning, Project Management & Plant Maintenance in Oil & Gas & Manufacturing sector.

Expertise of working on engineering projects above $100k to multi millions includes(Automation-RTU/DCS/SCADA & Process instrumentations) & Plant upgradation for few business units includes Oil & Gas (Offshore/Onshore), Refinery sectors, Manufacturing sectors & LPG/NG storage & distribution units,

Recognized for carrying out erection & commissioning activities involving resource planning, in-process inspection, team building, co-ordination with internal/ external departments and Capex Management.

Skilled in project management activities including project initiating, planning, executing, monitoring & control & closing.

Extensively worked on Project Management, Plant Maintenance, System Management, People Development, Planning budgeting & Cost control

Applying EHS safety work culture with proper risk assessment, mitigations & execution with JHA, RA for every project & Maintenance work Project

Management

Commisioning

& Testing

Electrical

Engineering

Instrumentation

& Control

Plant

Engineering &

Maintenance

Vendor /

Contractor

Management

Process

Automation

Resource

Management

Periodic condition monitoring of field instruments, electrical panels, control panels, process automation systems and developing preventive maintenance schedule and implementing, also periodic replacement of instruments.

Proposing and managing annual CAPEX for plant projects, maintenance activities and managing contractors & plant AMC’s and monitoring them on monthly basis and compare actual expenses against budget and take action to reduce variants. May 2011 – Aug 2013 with Hindustan Unilever Ltd., Goa as Executive Engineer- Instrumentation & Control Projects Undertaken

Installation of new production line in order to increase the productivity which can add value for business growth and profits.

Replacement of all old instruments with high reliable instruments consists of DPT, Electromagnetic flow meters, Vortex flow meter, Mass flow meter, Radar level, ultrasonic level Transmitters and PT’s. Accountabilities

Worked on Yokogawa DCS tag configuration, programming using FBD, developing small logics to fetch real time data,

Calibrated DPT’s, PT’s, Ultrasonic & radar level transmitters, temperature transmitters, pressure gauges & transmitters, process switches, ON/OFF valves and actuators.

Installed temperature measuring instruments (RTD and Thermocouple).

Upgraded process automation (Allen Bradley PLC’s, Drives Powerflex series and Yokogawa DCS).

Procured all field instruments and automation system using SAP/Ariba tools. Dec 2009 – Apr 2011 with ABB Ltd (PA-OG) Business Unit, Mumbai as Project Engineer PA-OG (Process Automation Oil & Gas) Client: Oil & Natural Gas Corporation (ONGC), (MH, NH Fields) Projects Undertaken

Installation and commissioning of Enterprise Wide Automation (SCADA Vantage/ RTU AC800F) system at offshore drilling rigs and offshore Process production platforms (ONGC).

Performing engineering of Enterprise wide SCADA project spread across 74 locations in India which includes submission of Engineering Documents like Server Cabinet GA, Power Distribution Drawing, Layout Drawing, Network Configuration Drawing, Tag Nomenclature & Database Sizing Calculation, Hardware Sizing Bandwidth Calculation, Purchase specifications, vendor approvals, Commissioning and acceptance procedures. Accountabilities

Configured, installed and customized ABB SCADA Vantage along with modifying Database and backup utility management in SCADA Vantage.

Performed HMI configuration and client/server installation of SCADA.

Developed logics in (FBD) for fetching real-time data for all field parameters, Emergency Shutdown (ESD) and Fire Shutdown systems, orifice sizing and online instruments calibrations.

Carried out I/O Configuration to fetch real time data, Loop check and communication testing.

Performed tuning of process variable through PID Controllers along with integrating filed instruments with RTU through PROFIBUS protocol.

Worked on Third party control system and Monometer system integration through MODBUS with RTU AC800F and Third Party DCS communication with SCADA server through OPC.

Extended Remote technical supports for Onsite Engineers and also worked on Communication protocols like MODBUS, Profibus, HART and FF.

Performed third party system configuration through MODBUS protocol.

Carried out and reviewed of SAT(Site Acceptance Test) and FAT(Factory Acceptance Test).

Performed SCADA, WEB & Application data base Server installation and performed network security implementation using firewalls along with configuring L-2 Switches.

ACADEMIC CREDENTIALS

B.E. (Instrumentation Technology) from Malnad College of Engineering Hassan, Karnataka; 2008 Diploma (Electronics & Communication) from DRR Government Polytechnic Davangere, Karnataka - 2005 PROFESSIONAL TRAINING/ CERTIFICATION

Certified PMP (Project Management Professional) from Project Management Institute, PMP number 2368236

Offshore/Onshore Safety Surviving Certifications (2010) – a Elementary First Aid

Internal ISO Auditor Certified From Guardian USA

DCS and PLC Fundamentals, Engineering & Maintenance – Yokogawa India

Installation of SCADA Vantage & RTU AC 800F – ABB India PERSONAL DOSSIER

Date of Birth: 1st May 1985

Languages Known: English, Kannada and Hindi

Passport Details: R2358933 (Valid till: 28/04/2027) Driving License: Holding valid Indian/UAE driving license Address: 16th Cross, Raja Ram Colony, Harihara, Davangere Dist. Karnataka, India - 577601

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