Bhargav Kondreddy P: 631-***-**** E: adjxsg@r.postjobfree.com

Continual Improvement Process Control Product & Design Development Quality Standards Process Validation Project Management Process Engineering Project Management Risk Assessment Validation Design Engineering

Manufacturing Engineering

Summary:

Manufacturing engineer with experience improving quality, profitability and processes within the plastics injection molding manufacturing industry.

Hands on experience working on Test Method Qualification, Gage R&R, Process Capability, collecting data for analysis.

Knowledge on MINITAB methods and process of medical device design control, DFMEA, PFMEA, Documentation, Six sigma techniques, and Statistical Process Controls.

Good experience in advanced design of industrial components using Creo 2.0, SolidWorks, detailing and creating technical drawings using principles of GD&T.

Expertise in Design for Assembly (DFA) and Design for Manufacturing (DFM) of automotive systems.

Good understanding and Working knowledge of sealer machines in medical industry.

Performed Design of Experiments (DoE) using Minitab and analyzed various process parameters with the use of statistical tools (SPC) such as Gage R & R, Gage linearity and Bias study, interaction plot, process capability study to optimize the blending and compression process.

Conducted tests and inspections to evaluate quality or performance of products and various equipment’s.

Identified, justified, and implemented various projects to reduce manufacturing costs, improve processes, increase product reliability, and enhance process capability.

Work Experience

Manufacturing Engineer Nov 2019 – Present

TENNANT – Minneapolis, MN

Captured detailed processes in welding and assembly of automotive sweepers.

Created Method Layouts for every part in fabrication of cleaning vehicles.

Detailed analysis on Engineering Drawings on Weld Dimensions and Welding Configurations.

Reduced training time for new welders by 50% by creating method layouts.

Improved the quality in fabrication with help of method layouts. Studied on Robotic Welding.

Balanced environmental responsibility and budget parameters in selection of production materials.

Developed streamlined manufacturing process, which boosted productivity.

Performed concurrent design and manufacturing engineering and functions to reduce time required to bring product to market.

Created tools required for injection molded plastic, compression molded elastomers and diecast metal parts.

Calculated overall production costs by evaluating material, labor and other expenditures.

Designed tooling for injection molded plastic, compression molded elastomers and diecast metal parts.

Changed materials and finishes throughout product line to improve performance and reduce corrosion.

Performed tolerance analysis to support success in high-volume product manufacturing.

Slashed time required to bring products to market by performing concurrent design, manufacturing and engineering.

Complied with suppliers' project schedule, specifications and quality by initiating meetings and status updates.

Applied agile methodology to shorten cycle time and achieve target margins.

Swapped out materials and finishes in product line to alleviate performance issues and reduce corrosion.

Managed supplier development efforts through engineering design, technical producibility, manufacturing reviews and development of solutions.

Coordinated all aspects of production, including selection of manufacturing methods, fabrication and operation of product designs.

Developed methods to estimate efficiency of biomass pretreatment.

Worked with engineers, designers, purchasers and suppliers on changes and adjustments to cost estimates.

Transferred data for engineering drawings, standards, specifications and manufacturing instructions and procedures to decrease administration time and hard copy resources.

Resolved technical issues and provided approval recommendations effectively.

Procured critical parts and assemblies to develop and coordinate sourcing requirements.

Researched and tested design feasibility and operation of equipment, components and systems.

Analyzed customer engineering drawings, specifications and RFQ requirements to perform purchase analysis.

Oversaw development and implementation of testing system.

Developed products and prototypes for various types of product designs.

Decreased in-house production issues by establishing and coordinating sub-contracting and outsourcing requirements and processes.

Performed daily department Layered Process Audits to maintain proactive control over automobile manufacturing process.

Applied project management metrics and tools in oversight of engineering and manufacturing projects and program services.

Served as technical liaison between customer, manufacturing, quality assurance and vendor and supplier personnel to resolve technical and quality issues.

Reviewed products for compliance with Design for Manufacturing (DFM) requirements.

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Manufacturing process Associate May 2019 – Nov 2019

Thermo Fisher Scientific – Harrisburg, PA

Worked in production of medical devices bags for blood, saline, oxygen bags and many more different medical device products

Increased in the improvement of pace of the manufacturing line based on regulatory board like CDC and respective state health departments by analyzing data using statistical process control.

Worked on development and revision of validation documents based on the 21 CRF 820.

Worked on safety projects and reduction of cycle times by 15% and defects in production floor.

Manufacturing Engineering Intern Oct 2016 – May 2017

Texas A&M University – Kingsville, TX

Collaborated with professor for his research on Microfluids.

Maintained and operated laboratory equipment and instruments.

Delivered and organized research presentations for weekly group meetings, departmental seminars, and thesis defense oral examination.

Analyzed scientific articles to compare and improve research studies.

Production Engineer Feb 2013 – Aug 2014

FOODS AND INNS – Chittoor, INDIA

Worked on production of fruit pulp from raw fruit to fresh pulp.

Maintained the equipment used in production of pulp (decanter, conveyor belt, sterilizer).

Managed plant based on FEPA rules.

Analyzed the quality of the product based on customer requirement (pH) N.S engineering, Pvt. Ltd Hyderabad, INDIA.

Shift Engineer Feb 2012 – Nov 2012

Scheduled the jobs on various CNC machines.

Studied on CNC programming G-code and M-code.

Worked on Molding and Machining of hydropower turbine casings production.

Controlled the scheduling of jobs based on priority.

Ensured that all manufacturing operations were undertaken in compliance with safety regulations.

Education:

Texas A&M University GPA:3.17/4.0

Master of Science: Mechanical Engineering

PBR Viswodaya Institute of Technology and Science, India GPA:3.2 / 4.0

Bachelor of Technology: Mechanical Engineering

Accomplishments

Certifications: Six Sigma Green Belt, Six Sigma Foundations, Minitab, SolidWorks.

CNC G-codes and M-codes,, Graduate Research Project.

Analysis and control of Hydraulic Servo Valve.

Electro-hydro load simulator is used I flight control systems to verify the performance of aircraft actuation systems.

Created a mathematical model of load and actuator systems and PID controller by set of equation using Simulink.

Given the values to the model by using MATLAB M-file.

Analyzed output torque and angle of actuator for three different waveforms and different sets of.

Frequencies.

Bachelor's project: Fabrication and operation of HHO generated gas as supplement fuel for automobile.

Developed a HHO generated gas kit which is combination of two hydrogen molecules and one molecule of oxygen.

Induced this HHO gas along with petrol in motorbike and tested.

Increased in mileage by 15% and decreased in pollution by 10%.

Certification

SOLIDWORKS: Simulation of Finite Element Analysis.

G-code programming for CNC machines.

Learning Minitab.

Solidworks 2019 essential training.

Six sigma foundation.

Six Sigma Green Belt.

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