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Manager Quality Engineer

Location:
Warren, MI
Salary:
105,000
Posted:
February 02, 2021

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Resume:

Sam Palmeri

***** *****, ******, ** *****

Home: N/A Mobile: 734-***-****

adjvya@r.postjobfree.com

Quality Manger Quality Engineer

Senior Quality Manager & Quality Engineer with more than twenty years of experience directing equipment support organizations. Forward thinker, methodical problem solver, and analytical in all facets of technical management. Adept at driving projects through collaborative relationships with customers, vendors, and team members. Conscientious supervisor who leads by example and ensures all staff are thoroughly trained. Seeking a Quality Management/PPAP Coordinator role on a team that values organization and targeted problem solving, which leads to consistent project success.

Core Strengths

Technical Management

Productivity Improvement

Project Management

Systems Trouble Shooting

GDT

CMM Correlations

Lean Processes

Preventative Maintenance

Root Cause Analysis

Process Improvement

Blueprint comprehension & Reading

Cost Reduction

Vendor Partnership Programs

SPC Programming

Quality Control

History in QS/TS/IATF Lead Certified Auditor (Certified)

Technical Expertise

Microsoft Office (Word, Excel, PowerPoint, Access, Project) and AutoCAD

Professional Experience

Warren Screw Products, Warren, MI (Aug 2017 – Jan 2021)

Quality Manager

Key Accomplishments:

Created, implemented and maintained AkuPac (own PPAP program, all AIAG Standards, linked to, and maintained various stages of Manufacturing, with Print Control & Inspection Instruction)

Launched 100 new jobs

Improved Calibration by reducing outside services for in-house abilities

Coordinated cross training within Quality and implemented real time SPC & training

Upgraded GageTrak and cross training on actual requirements.

Trained on Core Tools and launched internal AIAG online training.

Launched into IATF

Launched Scanning systems to go paperless

Upgrade in Quality Policy

Writing of Quality Manual & Procedures

Introduced RISK

Implemented Hour Inspection Data vs Attribute data

Implemented Internal Department KPI’s

Certified Lead Auditor and Supplier Auditor Certified

Sam Palmeri, Page 2

Ecorse Machine – Precision Products Division, Wyandotte, MI (02/2008 – 11/2013) & (12/2014 – Aug 2017)

Director of Quality

Implements all aspects of TS in the Ecorse and Wyandotte locations, as well as conducting and maintaining all Internal Audits and acting as Management Representative. Performs Layered Process Audits (GM & Chrysler trained), APQP, Print Reviews, Calibration (Gage Trak), SPC Programming (SPC Express), and In-Plant SPC Stations.

Key Accomplishments:

Created, implemented and maintained Aku-Pak (own PPAP program, all AIAG Standards, Linked to, and maintained various stages of Manufacturing, with Print Control & Inspection Instruction)

Launched 100 new jobs and maintained less than 15 Customer PPM’s

Improved Calibration by reducing outside services for in-house abilities

Coordinated cross training within Quality and implemented real time SPC & training

Note: The following are all division of the same company

(*Gonzales Group: Connor Eng., S&A, CSM)

*Gonzales Group, Litchfield, MI 10/2014 – 12/2014

Quality Manager

Key Accomplishments:

TS Audit, Implemented a detailed 3 Pan system

*Connor Engineering (owned by Gonzales Group), Clinton Township, MI 12/2013 – 10/2014

Quality Manager

Key Accomplishments:

Achieved ISO Certification

Rewrote QMS and Procedures, coordinated in-depth training, supported APQP, and Print Reviews

Implemented and maintained Akupac (own PPAP program), Document Control, Tier one Supplier, GQTS (GM Supplier power), and Covisint manager

*S&A Products, Litchfield, MI 12/2006 – 02/2008

Director of Quality

Provided Quality leadership, Vendor Development, C/A, C/I, SPC review and training, and safety. Developed and implemented Akupac PPAP, as well as training, gauging, and APQP.

Key Accomplishments:

Managed cross-training within the quality department and improved calibration by reducing outside services for in-house abilities

Created inspection instruction with photos and implemented BOS/QOS charting

Detailed 3 Pan Training for plant operators

Managed Housekeeping and Safety Audits, LPA Audits, Print Control, and coordinated Plant meetings and Awareness

Trained and certified as a lead internal auditor, experienced in S.P.C. and programs working with S.P.C., such as data mites, gage talkers, SPC express, blue print reading, and GD&T

*CSM Manufacturing, Farmington Hills, MI 10/2005 – 12/2006

Director of Quality

Oversaw 2 plants, one in Farmington Hills and one in Wixom. Ensured TS compliance as of June 2005, and developed and implemented Akupac PPAP.

Key Accomplishments:

Training, Gauging, APQP

Vendor Development, C/A, C/I, SPC review and training

Sam Palmeri, Page 3

Taylor Machine Products, Inc., Taylor, MI 08/2004 – 10/2005

Director of Quality

Recreated Engineering system separate from Quality system, and developed a linked PPAP & APQP package. Introduced RPN system to PFMEA, introduced 5S system to the company, and maintained real-time SPC system with on floor inspection stations. Also started an inspection tool resale program for tool upgrades (digital), and coordinated training in inspection tool calibrations.

Key Accomplishments:

Redeveloped entire Quality department and upgraded system to reflect the current movement in Quality.

Created QMS & Procedures to TS-16949 standard and achieved TS-16949 certificate on 03/2005

Upgraded PPAP system to linked computer database and paperless system

Launched DCX LPA’s system and tracking into Powerway (DCX)

Tompkins Products Inc., Detroit, MI 06/2001 – 08/2004

Quality Manager

Oversaw 3 plants and worked on systems to track supplier and customer non-conformances. Also coordinated customer plant visits and closed out open issues. Improved the APQP system and brought the system up to speed in conjunction with QS standards, and passed TS-16949 Audit in 2004.

Key Accomplishments:

Developed and monitored all PPAP’s and improved quality documentation requirements, and implemented a paperless system during a move into a new building, and re-ppap all 210 jobs

Improved and trained in order to understand SPC and data evaluation

Developed tracking system and reduced the amount of in-house calibrations of tools and gages

Career Notes

Schaller Corporation, Clinton Township, MI 03/2001 – 06/2001

Quality Manager

Clover Tool (bought out by Lapeer Metal Stamping Co. Inc.), Mt. Clemmons, MI 02/1989 – 02/2001

Quality Manager

Henze Stamping & Manufacturing, Madison Heights, MI 03/1988 – 02/1989

Layout / Floor Inspection

Turn Matic Inc., Clinton Township, MI 10/1987 – 03/1988

Floor Inspection (CNC Machining)

Inland Tool & Manufacturing Prototype & Ass’y., Sterling Heights, MI 09/1986 – 10/1987

Layout / Lab Tech / CMM Operator

Troy Products, Sterling Heights, MI 04/1985 – 09/1986

S.P.C. Technician (division of Inland Tool)

Roy O’Brian Ford, St. Clair Shores, MI 02/1980 – 04/1985

New Car Prep Manager

New Car Inspector

Sam Palmeri, Page 4

References:

Brandon Cowan

oPh: 1-734-***-****

oRelationship – Church Friend (Metro City Church, Taylor, MI)

Josh Coffee

oPh: 1-248-***-****

oRelationship – Church Friend (Heritage Church, Sterling Hts,, MI)

Butch Title

oPh: 1-313-***-****

oCompany – Ecorse

oProduction Mgr

oRelationship – Co-Worker

Bob Clark

oPh: 1-313-***-****

oCompany – Tompkins Products

oSales/Quality Eng.

oRelationship – Co-Worker

Certifications & Training

Plexus/AIAG/Exemplar IATF Lead Auditor & Supplier Auditor Certified

Cert# IATF-SACT-19-1409 Exp. July 25, 2022

RABQSA TS-9000 Lead Auditor Training & Certificate

Delphi Learning Center PR&R updates on Covisint

Chrysler 7-D Training (updated classes)

Complete Corrective Action Certificate (Eastern Michigan University: Ford Founded updated classes)

M.M.C.C. Training for QS-9000 (Macomb Community College)

QS-9000 Auditing Certification

QSA Interpretation & Training Class

Dale Carnegie Course: L-1992, awarded 4.2 Continuing Education Units

AIAG Training Seminar: GM, Ford, Chrysler PPAP Training

Taguchi Experiments – Engineering for Quality Certificate (GM Technology, Education & Training Group)

S.P.C. Training Certificate

Geometric Dimensioning and Tolerance Training

CMM Training & CMM Programming Certificate

Draftsman / Detailer Certification (Technical Career Institute of Michigan – GPA 3.75)



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