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Engineer Manufacturing

Location:
Mumbai, Maharashtra, India
Posted:
February 02, 2021

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Resume:

Curriculum Vitae

MAHESH MUKUNDRAO PANDAV

B.Tech (Mechanical)

Mobile: +919*********

E-Mail: adjvf7@r.postjobfree.com

JOB OBJECTIVE

To take challenging opportunities, where in my abilities and talent can be merging to achieve organization goal by continual improvement. Seeking middle-senior level assignments in the areas of Management. PROFILE SUMMARY

• Presently Working as a Manufacturing Engineer in GEIIPL Pune.

• Completed B. Tech (Mechanical) with First Class and having overall 10+ years of experience in Production, Manufacturing, Quality, Purchase and Services.

• Expertise in Resource Management, Line balancing, Production Planning, Process Planning, Operation Management, Inventory Management.

• Expertise and hands on experience in completion of Customer FAT/SAT process. Customer inspection, supplier validation, new product development, Quality inspections (In-process, Incoming, Final, Supplier site).

• Expertise in Assembly processes and machining process for different products.

• Expertise in Five axis, three axis machining processes, New product development and its document compilation.

• Expertise in assembly, Testing & Calibrations of Wind Mill Gear Box, Ultrasonic flowmeters, Pressure Calibration Bench, Metering skid, Moisture Analysers, Vibration monitoring & DCS Cabinets.

• Expertise in third party calibration for Ultrasonic Flow meters, Pressure, Temperature, Flow measuring instruments, Moisture sensors.

• Expertise in field Installations (site) for various products like Ultrasonic Flow meters, Pressure Calibration Bench, Metering Skid, Wind Mill.

• Expertise & hands on experience on preparation of Plant layouts, Equipment layouts, Process Routings, mBOM creation, Item code/ HSN code creation, QAP, Control Plan.

• Expertise & hands on experience in preparation of work instructions, Safety Risk Assessment (SRA), Management of Change (MOC), SOP.

• Expertise & hands on experience for Part programming, Machine setting, Tool selection & troubleshooting on five axis CNC machines

(DMG), VMC (Fanuc & Siemens control), Turning machine.

• Expertise in gear manufacturing processes like Hobbing, Shaping, Broaching.

• Expertise in selection of Machines, Cutting tools, Jigs & Fixtures.

• Expertise in Operations & Programming of CMM Machine (Faro Arm).

• Expertise in AutoCAD drafting, Process Development in Assembly & machining.

• Skilled in conceptualizing profitable production and managing the operations encompassing procurement, quality and the industrial relations.

• An effective communicator, strong leadership ability and people management skills.

• Expertise in Preparation & execution of FMEA.

• Expertise in material planning, tools & equipment procurement, vendor on boarding and validation processes. CORE COMPETENCIES:-

Responsibility & Authority

Process Management

• Process design and improvement during new product introduction.

• Experience for procurement of tools, jigs and fixtures, equipment’s, consumables.

• Process validation for new Fixture, machine or Change in process parameter.

• Analysing various applications and recommending modifications, equipment calibrations to enhance operational efficiency / effectiveness.

• Design & develop new process. Teste and evaluated existing process. New product related process study for efficient productivity through time study.

• Tools, Material, Machine, Management.

• Supporting and providing real time data for calculations of cost per unit.

• Carrying out tool trials to reduce the cost per part & monitoring it on weekly basis.

• Effectuating TPM & Lean standards to increase the OEE.

• Ensuring planning including coordinating with Seals, manpower management and supplier interaction. Quality Management

• Prepared quality document formats for different process record.

• Expertise in ISO 9001, AS9100, TS16949 certification audit.

• FMEA preparation during new part development.

• Ensuring safe operations, quality, delivery and cost. Also managing overall operations involved in production.

• Involvement in daily quality meeting to take decision on rework or scrap material. Team Management

• Leading, monitoring the performance of team members to ensure efficiency in process operations and meeting the production targets

• Creating & sustaining a dynamic environment that fosters development opportunities and motivates high performance amongst group.

ORGANIZATIONAL EXPERIENCE

Since Nov. 2011 General Electric India Industrial Pvt Ltd Location: Pune.

Presently Working as: - Manufacturing Engineer

Key Result Areas:

• Exclusively taking care of Assembly, Testing & Calibrations of Ultrasonic Flowmeters, Pressure Test Bench, Skid, Moisture Analysers & Wind mill gear box.

• Leading team of semi-skilled resources & responsible to managing them.

• Responsible for man, machine & material management.

• Responsible for establishing and improvising manufacturing processes & identifies deviations, taking corrective actions to ensure process compliance and zero customer complaints.

• Responsible for completion of FAT, SAT process with customer & supplier.

• Responsible for Preparation of Plant layout, equipment layout, facility modification, and equipment installation and inspection acceptance.

• Hands on experience for interaction with end user (customer).

• Interfacing with vendors, customers, suppliers and other functions in an effective manner to ensure that the technical and EHS perspective is properly conveyed.

• Worked and have experience at Vendor sites for introducing new parts (NPI).

• Expertise in preparation of Final MOM with Customer.

• Responsible for completion of operator trainings and working with suppliers to organize the special expertise trainings.

• Experienced for material procurement like consumables, tools, stationary items, vendor support services for project & utility.

• Experienced in Incoming, in process and Final Quality inspection for different products.

• Supervision and monitoring of contractor work force for safe and productive Quality works.

• Expertise in team building skills.

• Having technically strong problem solving knowledge through reasoned processes and organizational abilities.

• An effective communicator with excellent interpersonal and relationship.

• Expertise and hands on experience for field installation and commissioning process for different products.

• Expertise in preparation of Work Instruction Procedures, tooling and material handling procedures, Load lift plan to ensuring productivity and Safety.

• In Quality prospective giving superlative performance for a better productivity by adhering with the quality policy which meets the customer expectation and that help us to get a remarkable grade to my organisation.

• Assembly knowledge of Mark Vie, Vibration Monitoring, DCS Control panel.

• Constant tracking of project documentation (Drawing, BOM, FAT Procedure, QAP, SQE Report, and Vendor Document) with controlled copy, material availability in shop floor.

• Ability to translate the BOM, GA, P&ID diagram, design of component layout.

• Ensuring that all engineering designs and technical data are completed and accurately documented. To provide an accurate technical base for future reference and to meet customer requirements. Highlights:

• Delicately achieved Award for Best Employee in CoE 2013, 2014, 2016, 2017.

• Received best Employee in Plant Award for 2018.

• In 2015 installation and commissioning completed for Functional Test Loop (Gas) for Ultrasonic Meter testing in a very short time.

• Identified the process of UFM in inline series calibration which saves the 30% cycle time and 20% calibration cost

• Actively involved in rapid improvement project from layouts to cycle time improvements.

• Holds the distinction of streamlining process for operations flow change to reduce scrap & productivity improvement. Oct. 2010- Nov. 2011 Seco Tools India Pvt. Ltd. As a Cell Leader Location: Koregaon Bhima Pune.

Key Result Areas:

• Responsible for production of Cutting Tools (Single Point Tools, Multi Point Tools) with significant approach.

• Responsible for Manpower management, Load distribution on machine, preparation of Shift Schedule, Part programme development.

• New product development.

• Various trials for process time reduction.

• Quality documentation.

Aug. 2007 - Oct. 2010 Turbo Gears (India) Pvt. Ltd. As a Team Member Location: Ranjangaon, Pune.

Key Result Areas:

• Looking for batch production of parts with Process Engineer.

• Setting on machines for various components as per gear process required & mentioned in drawing.

• Handled appliance installations, set up & tool trials and resolved issues related with productivity in effective way.

• Responsible for First piece approvals for hobbling, shaving, shaping, pointing, VMC, Turning processes for smooth operations. Highlights:

• Successfully involved in setting the machines with less cutting tool breakage

• Dexterously received Best Performance Award with Increment in 2009. TRAININGS

• Six Sigma Certification

• Supply Chain Excellence

• Ultrasonic Flow meter Level I

• 5S, LEAN Certification

• ISO Audit and Industrial Safety

• Fire Fighting & First Aid Certification

• Management & Communication

COMPUTER SKILL

• Auto CAD

• MS Office

• ERP- SAP and Oracle

EDUCATIONAL CREDENTIAL

2014 B-Tech. (Mechanical) from MIT Pune with First Class. 2007 Diploma in Mechanical Engineering from Indira Gandhi Polytechnic, MSBTE Board with First Class PERSONAL DETAILS

Date of Birth: 1st Feb.1987

Current Address: Flat No.-B/104,

Aishwaryalaxmi Society, Domkhel Road,

Wagholi, Pune-412207.

Permanent Address: Flat No.-B/104,

Aishwarya Laxmi Society, Domkhel Road,

Wagholi, Pune-412207.

Languages Known: English, Hindi and Marathi

Passport No: P0930789

Job Location Preferences: Pune / Maharashtra / Gujarat/Delhi/Karnataka. EXTRA CURRICULAR ACCOLADES

• Voluntary joined with Gomati Prayag Jan Kalyan Parishad. Contributed to the society by teaching the underprivileged children.

• Captain of School Cricket Team. Participated in various interschool cricket championships.

• Athletic champion in school & college level.

DECLARATION

I hereby declaring that the above information is correct up to my knowledge and I bear the responsibility for the correctness of the mentioned.

Date:

Place:

Thanks & Regards,

Mahesh Pandav

+91-982*******

adjvf7@r.postjobfree.com

https://www.linkedin.com/in/mahesh-pandav-346a0a15



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