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Maintenance Plant

Location:
Biju Patnaik International Airport Area, Odisha, India
Salary:
4700/-US$/Month
Posted:
February 01, 2021

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SANTOSH KUMAR MAHAPATRA

Konark Nagar, Palla, Khurda, Odisha,India.

Contact:-,Mob: +917********* Email: adju8x@r.postjobfree.com Recently from Shapoorji Pallonji International,Algreris,ALGERIA,H.YOUNG & CO.(EAST AFRICA)LTD.,NAIROBI,KENYA as-Head-PMV - (Plant,Machinery & Vehicle)-HEMM. SYNOPSIS:-

Highly skilled Head/Sr.ManagerPlant and Machinery with 20+ years of hands-on experience.

Experiences in Asset:- PMV/ HEMM- Operation & Maintenance Management :-

(MECHANICAL ASSETS-OPERATION, MAINTENANCE & FLEET MANAGEMENT) as Profit Centre of Construction Plants(RMC, HOT MIX & ASPHALT) & Machinery, Lifting Equipment, Heavy Earth Moving Equipment used in Roads & Highways, Mining, Drilling Maintenance

& Operations of Core Tunnel Drill Rigs with Pneumatic & Hydraulic rock breakers & tools(OEM EXPERIENCES FROM ATLAS COPCO, INGERSOLL-RAND, CP, BORT, TAMROC, SANDVIK & WEITGEN brand of -Construction & Mining Equipment), High rise tower Cranes, Commercial & Industrial Buildings, Flyovers, Metro Rail, Airport Terminals, Ports, Hydel and Thermal Power, Power T&D, Water& Environment, Irrigation & Dams, Pipeline, Refinery, Oil & Gas, and Open Cast Mining Projects operation & maintenance. PERSONAL ACHIEVEMENT (Hands-on Operation & Maintenance of WRITGEN Construction

& Mining machines)

• New technologies with Wirtgen Construction & Mining machines were introduced first time in India. Handled complete projects to make these technologies success. During implementation, Carried out necessary modification to run the machine in Indian working condition at low operational and maintenance cost. This opened the new market for Wirtgen products.

• Established the best service team to achieve the best availability and utilization of the equipment at reasonable cost.

• WRITGEN (KLEEMANN,MOBICAT EVO) Mobile Jaw,Cone,Impact & Screen crusher Plants.

• Surface Minor-SM-2200,2500, Road Pavers, Screeds,Power feeders, Soil Compactors, Vibrating Compactors, Tandom Rollers,Road Pavers, Slipform pavers,PTR &etc… Responsibilities:- for MIS, MRS, DPR, WPR/MPR, BREAKDOWN MAINTENANCE REPORT & Routine- Preventive Maintenance of day-to-day Operations and Managing of Plants, Machinery, and Vehicles with ancillary equipment. department including hiring externals of machinery, Construction/Mining Equipment, and Vehicles, Maintenance of heavy and earth moving equipment, follow up of the equipment daily work and making workshops daily report, Supervising and managing the assets of the workshop and the crew, Buying spare parts and equipment and all other managerial issues concerning the field of all vehicles and equipment in the Plant.

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Other than that, also, responsible for installation,commissioning & demonstration of Plant

& Machinery. New setup of Workshops & Projects.

The Coordination of mobilization of PMV/HEMM &FLEET resources for the projects within a designated area, managing all plant operations, setting up the PMV-HEMM infrastructure with design on sites, and monitoring plant performance. Prepare operation reports and budgets, Ensure all compliance needs are met, Manage scheduling for a fully operational team to oversee the daily floor operations Develop strategies to increase productivity and production Report and track expenses to reduce costs of maintenance and repairs and ensure a safe working environment as per Company safety procedures. SUMMARY

• Asset Value for PMV :-29 Million Omani Rial-700 Crore INR.(Approx.)

• Responsible for group equipment for all over Oman, Dubai & Qatar (almost 1800 #) no of fleet & Equipment. Consisting from CAT,BEML,WRITGEN,VOLVO,KOMASTU, HITACHI,L&T,

INGERSOLLRAND,CP,TGB,ATLASCOPCO,SANDVIK,BORT,HINO,RENAULT,ELBA,SCHWI NG,

• SANY,PUTZMEISTER with CMT Vehicles & etc. not last with all ancillary equipment.

• Asset of Fleet managed @ region-470 in double shifts (Heavy Dumpers,Trucks,Trailers & Vehicles) with Merceeds,Renaults,MAN,VOLVO EICHER,VOLVO,SINO,HOWO,BEMLCIFA Brands of Transport equipment. ORGANIZATIONAL SKILLS,EXPERIENCE & ACCOMPLISHMENTS

• Establishment of flawless Operation,Logistics,Maintenance and repair procedures

• Responsible for group equipment for all over Oman & Dubai (almost 1800 #) no of fleet & Equipment.Consisting from CAT,BEML,WRITGEN,VOLVO,KOMASTU, HITACHI,L&T, INGERSOLL RAND,CP,TGB,ATLAS COPCO,SANDVIK,BORT,HINO, RENAULT,ELBA, SCHWING,SANY,PUTZMEISTER & etc not the last.

• Introduced New Technologies from WEITGEN & L&T Surface Miner in MCL COAL MINES,Talcher, ORISSA,Slip form Pavers, Cold recycler.

• Guided a team of Engineers and Site-In-charges by providing proper technical support.

• Ensured the reliability of equipments by conducting the regular, periodic and preventing maintenance on time.

• Ensured highest / guaranteed availability of equipment

• Ensured optimum cost of maintenance

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• Innovative repairs / modification for equipment with design deficiencies

• Enhanced equipment life

• Established Warranty Claims/AMC/PMC/FOC.

• Established a proper methodology for renting the equipment.

• Proper planning for mobilization/demobilization of equipment on Road & Mining projects.

• Procurement of new equipment well in time as per the company's future project.

• Made Maintenance division operations a profit Centre.

• Budgeting resources for widely varied (seasonal) equipment usage.

• Training equipment operators and technicians.

• Keeping everyone moving in the right direction.

Education

• Degree in Mechanical Engineering from Institution of Engineers (India) (1993), 75%

• Degree in Automobile Engineering from Institution of Automobile Education (India)

• (1995), 73%

• PG Diploma in Computer Programming & Application + ERP + SAP from AISECT (Govt of India) (2001), 82%

Employment History:- Over “20” years of rich experience in Plant and Machinery Management.

1.Head / Sr.Manager PLANT & MACHINERY-HEMM with Shapoorji Pallonji International, H.YOUNG & CO(EAST AFRICA)LTD,NAIROBI,KENYA from 01/10/2015 onwards. Job Description:-

• Oversee the Operation,Logistics & Maintenance activities of the Plant & Machinery across all the sites.

• Conduct training program on best maintenance practices & improve the awareness.

• Monitor the utilization of the Plant & Machinery. 4

• Maintenance, operation & troubleshooting of Drilling Rigs, Crawler & Wagon Drills, Drill Compressor from different OEM-ie, Atlas Copco,Ingersoll Rand,Terex,Sandvik,CP

& Bort with ancillary Quarry Operation drilling,Jack Hammers,Hydeaulic & Pneumatics Breakers.

• WRITGEN (KLEEMANN,MOBICAT EVO) Mobile Jaw,Cone,Impact & Screen crusher Plants.

• Surface Minor-SM-2200,2500, Road Pavers, Screeds,Power feeders, Soil Compactors, Vibrating Compactors, Tandom Rollers,Road Pavers, Slipform pavers,PTR

&etc…

• Maintenance, Operation & Troubleshooting of construction related equipment such as Material handling equipment like Batching Plant, Crushing Plant, Crane, Friction cranes, Hydraulic cranes & EOT Cranes,

• Earthmoving machinery consisting of Excavators, Loaders,Drozrer,Grader, Surface Minor.

• Preparation and timely submission of Equipment Status report, Equipment

• availability & Utilization Report, Performance Analysis (Fuel & Lubricants Consumption / Spares cost) report, Fortnightly Breakdown report, equipment Monthly Summary to Head Office.

• Maintaining of records such as Equipment Log sheet, Equipment History Card, Equipment wise monthly consumption and repair budget planning for maintenance works.

• To interact with site engineers and ensure proper utilization of PME.

• Preparing and Monitoring of Preventive Maintenance schedule for all plant and Equipment.

• Maintain integrity of maintenance ERP/ SAP-PM and SAP-MM data, analysis and costs - by timely and correct data entries and validations 2. DGM(Plant & Machinery) with NCC INTERNATIONAL,Oman, Dubai & Qatar. from 01/07/2010 to 15/08/2015.

• JOB RESPONSIBILITIES:-

• Operation, Maintenance & Repair of all the equipment and plants available at different sites and Central Workshop for complete Oman,Dubai & Qatar Operation locations .

• (Lifting Equipment - Hiab Truck, Forklift, Telehandler,Tower Crane, Mobile Cranes

) & Heavy Vehicles.

• (Hauling Equipments - Tractors Head & Trailer, Water Tanker),Hino,Man,Merceedes & Tata Novus Tipper,Dumpers & Trailors Of Different Capacities.

• (Earth Moving Equipment(CAT,KOMASTU,SDLG,HUNDAI,VOLVO,BOMAG, HOWO- SINO,RENULTS,MERCEEDES,HINO,MAN brands of Fleets, Wheel Loader, ATLASCOPCO,INGERSOLLRAND,SANDVIK,TAMROCK brand odCompressor,Dilling Rigs,Generators & Excavators

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• WRITGEN (KLEEMANN,MOBICAT EVO) Mobile Jaw,Cone,Impact & Screen crusher Plants.

• Surface Minor-SM-2200,2500, Road Pavers, Screeds,Power feeders, Soil Compactors, Vibrating Compactors, Tandom Rollers,Road Pavers, Slipform pavers,PTR

&etc…

• (Construction Equipment-Generators, Metso, Terex Crusher Plants,Agregate Quarry Equipment @ Pneumatic, Hydraulic Drilling Rigs With Rock Drilling Tools,. Air Compressors)

• Workshop,Site Maintenance Management & Administration.

• MIS, MRS, DPR, WPR/MPR, BREAKDOWN MAINTENANCE REPORT & Routine- Preventive & Maintenance Planning.

• Buying spare parts and equipment,Vendor development & etc. 3.VP-EQUIPMENT- with Atlanta Limited-Gammon India-JV,Mumbai & Project at Odisha,from 06/2008 to 05/06/2010 @ (MCL-COAL MININING & NHAI ROAD,ODISHA PROJECT.

JOB RESPONSIBILITIES:-

• Operation,Production,Transportation & Vendor development.

• Maintenance of all equipment deployed in road construction, Coal Mining as well as in charge (Head-Equipment) of complete COAL Mining division (starting from bidding to execution

• WRITGEN (KLEEMANN,MOBICAT EVO) Mobile Jaw,Cone,Impact & Screen crusher Plants.

• WRITGEN brand of Surface Minor-SM-2200,2500, Road Pavers, Screeds,Power feeders, Soil Compactors, Vibrating Compactors, Tandom Rollers,Road Pavers, Slipform pavers,PTR &etc…

• New technologies with Wirtgen machines were introduced first time in India. Handled complete projects to make these technologies success. During implementation, Carried out necessary modification to run the machine in Indian working condition at low operational and maintenance cost.

• Maintenance of heavy earth moving equipment, Transit Mixtures, Concrete Pumps, Heavy power D.G sets & all Construction equipment including all CMT Vehicles.

• Workshop,Site Maintenance Management & Administration.

• Report, Performance Analysis (Fuel & Lubricants Consumption / Spares cost) report, Fortnightly Breakdown report, equipment Monthly Summary to Head Office. 6

• MIS, MRS, DPR, WPR/MPR, BREAKDOWN MAINTENANCE REPORT & Routine- Preventive & Maintenance Planning.

• Workshop,Site Maintenance Management & Administration. 4. PLANT MANAGER with D.S.CONSTRUCTION LTD,LIBYA & DUBAI

.(Bridges,Roads,Nitional & International High ways, Industrial & Residential buildings working in entire LIBYA, from 01/07/2006 to 01/07/2008. JOB RESPONSIBILITIES:-

• Maintenance & Production of Concrete from Batching Plant(POLYTECH,MAXOMIX, SCHWING STETTER,GREEVES,CIFA,ELBA & MACONS) with all accessories,

• Crusher(Cone & Jaw FROM METSO,LORO PARASONI),screening, & Hydraulic Quarry Crawler Drilling Rigs with Air Compressors, Jack Hammers, Breakers with ancillary accessories from Ailas Copco,IR,CP & Sandvik .

• Maintenance of heavy earth moving equipment Consisting-CAT, KOMASTU,BEML,HITACHI,JCB of Shovels, Dumpers, Graders, Dozers Transit Mixtures, Concrete Pumps, Boom placer,Tower crane,Excavators,Loaders,Heavy power D.G sets

& all Construction + Mining equipment including all CMT Vehicles from various models.. c) Management & Administration & etc.

5.ASST.GENENERAL MANAGER(Plant & Equipment) with Reliance Infrastructure Ltd.(Gas pipe line, Compressor substation project), joint venture with Desai Construction Ltd,Valsad,Gujrat,from 05/09/ 2000 to 01/05/2006.

JOB RESPONSIBILITIES:-

• Operation,Maintenance of Aggregate Quarry Equipment, Concrete from Batching Plant(POLYTECH,MAXOMIX, SCHWING STETTER,GREEVES & MACONS) with all accessories, Crusher(Cone & Jaw FROM METSO),screening & Quarry operation

& maintenance of Crusher Plants & Drilling M/C(Atlas Copco,IR,Sandvik) with ancillary accessories.

• Maintenance of heavy earth moving equipment, Transit Mixtures, Concrete Pumps, Heavy power D.G sets & all Construction equipment including all CMT Vehicles.

• Workshop,Site Maintenance Management & Administration.

• MIS, MRS, DPR, WPR/MPR, BREAKDOWN MAINTENANCE REPORT & Routine- Preventive & Maintenance Planning.

• Workshop,Site Maintenance Management & Administration.

• Buying spare parts and equipment,Vendor development & etc. 7

6.PLANT & LOGISTIC MAINTENANCE MANAGER in MY ROC LOGISTICS CO.LTD.,TEMA, GHANA,WEST AFRICA. –Logisticd &Equipment Rental Co. @ Construction, Infrastructure & Mining Organisation.

(From dated,02-03-1995 to 01-08-2000) Products handled are construction and mining equipment:-

The job includes day-to-day routine service, maintenance and repairing of Fleets, Drilling Rigs from Atlas Copco,Tamrok,Sandvik,HEM, DG sets, Compressors, Batching Plant, Deployment of vehicles, HEMM equipment,liaison work, and other Central Workshop & Site breakdown Maintenance activities.

7. Service Engineer, ATLAS COPCO INDIA LTD.& Service Manager( After Sales) with Ingersoll-Rand India Ltd, Bhubaneswar(From 03-03-1992 to30-11-1994.)- Products Handled:

• Compressors (all screw type)

• Vibratory Compactors.

• Water well rigs

• Wagon Drills- .(Pneumatic, Hydraulic Boomer)

• Blast hole-drills –Crawler drill M/C.

• Rock-breakers-(Pneumatic, Hydraulic & Self Petrol &Electric driven)

• Hydro fracturing unit with high pressure WOMA water injection Pump Couples with DEUTZ, CATTER PILLAR & CUMMINS series of Diesel Engines. Professional Training Attended

• Indian Engineering Congress Seminar

• Atlas Copco,Ingersollrand Operation & Maintenance training on ‘Surface Drilling Equipment & RDT' at Ballery, Karnataka and on ‘CTO Product Portfolio' at Pune Driving License:-L.M.V:-INDIAN,LIBYAN,OMAN,ALGERIA. Hobby:-MAKING FRIENDSHIP, TRAVEL, WATCHING T.V & TO LERN NEW IMPRUVEMENT PRODUCTS PERFORMANCES.

Personal Particulars

Name

: SANTOSH KUMAR MAHAPATRA.

Date of Birth

: 15 MARCH1969.

Nationality

: INDIAN

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Marital Status : MARRIED, NO OF CHILDREN -TWO(2)

Passport No. : 1. B0366568. Issued on: 08-09-1999. Valid until:07-09- 2009.

2.H4543661 Issued on :27-11-2009 Valid

until:26-11-2019.(Lost) 3.L 7144843 Issued on:14-02-2014 Valid until:13- 02-2024.

Height : 5'9" Weight: 82 KG.

Father Name : MR.SUBASH CHANDRA MAHAPATRA.

Mother Name : MRS. BILASINI MAHAPATRA.

Religion : HINDUISM .

Languages : English, Hindi, Oriya, Arabic & Little bit Algerian French. Communication Address:-

SANTOSH KUMAR MAHAPATRA

Konark Nagar, Palla, Khurda, Odisha,India.

Contact:-,Mob: +917*********

Email: adju8x@r.postjobfree.com

Contd….Organisation Structure Next & Last Page) 9

ORGANIZATION CHART– (HEAD P&M DEPARTMENT)PMV-HEMM



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