Mahendra Ghayatadak

adjt5n@r.postjobfree.com • www.linkedin.com/in/mahendraghayatadak • M.Tech in Production Production Engineer • Location: Pune (MH) • DOB: 01-06-1995 • Mob. No 937******* Learner, Self-motivated, Goal oriented, Six Sigma Yellow Belt professional Production Engineer with short but dynamic work experience (>2.5yr) in the field of Production Planning & Control, Process Improvement and Quality Management for Pressing/Stamping, Bending, Precision Sheet Metal Fabrication, Powder Coating & Injection Moulding.

WORK EXPERIENCE

INNOVATIVE METAL CRAFT INDUSTRIES from Nov 2019

Role & Responsibilities: Production Engineer

• Production Planning & Control: Acquiring requirements from top management, preparing production plan accordingly & implementation of it, with better control.

• Setting optimum production targets with the assistance of Work System Design (Time Study)

• Efficient utilization of Manpower (team of 30-40 workers), worker empowerment through daily meetings.

• Leading a Production & Quality team of Press and Fabrication dept., Providing Training to them, making formats for data collection and tracking productivity & quality of process.

• Implementation of 5S, 6SIGMA, Value Stream Mapping (VSM), 3M, KANBAN, POKA-YOKE, KAIZEN & other tools of Lean system.

• Sheet metal part development for stamping & bending (Press Brake).

• Design, Development and Fabrication of new products related to Fabrication dept., by reverse engineering

• Rigorously handling Production and Quality related problems of Press & Fabrication dept., resolving customer complaints with CAPA.

• Working on Quality Assurance & Quality Control, providing inputs for internal audits & QMS

• Maintaining Production & Quality reports, analyzing data, and developing PPAP documents. VEDANT ENTERPRISES Nov 2018 – Nov 2019

Roles & Responsibilities: PPC & Process Improvement Engineer

• Planning, Estimating, developing Process Sheets, preparing SOP's of different processes.

• Scheduling: Preparing a schedule of overall project including raw material order, die design & manufacturing, injection moulding process, finishing, inspection and dispatch.

• Daily Work Management (DWM) to implement production plans & Inventory Control.

• Customer Interaction, defining critical to quality (CTQ) & preparing quality checklist.

• Inspection: First Piece Inspection, In Process Inspection & Quality Control, Pre-Dispatch Inspection(PDI)

• Process parameter Optimization by DOE & Resource Optimization (3M) by Waste elimination.

• Work study & Time study: understanding and defining a proper (Simple & Economical) way & standard time of doing each process, Identification and elimination of NVA's.

• OEE: Calculation of Overall Equipment Effectiveness (OEE) of each machine and setting new OEE as a Target for Improvement by RCA & PDCA cycle.

• Creating PPAP documents & Quality report formats and maintaining 5S at shop floor. ANVIN ENGINEERS PVT. Ltd. Aug 2018-Nov 2018

Role: Production Engineer Trainee

ACHIVEMENTS:

• Enormous development in Fabrication dept., Production is improved from 5 Assy/month to 150 Assy/month.

• 200% increment in production of press dept., with better production yield.

• System implementation: deployment of a systematic and structured approach to tackle all problems starting from RM inward to finish goods dispatch.

• Implementation of ‘Kurt SPC software' for process control. (Cp, Cpk values are improved from 0.8 to 1.6) SKILL SET & INTERESTED AREAS

• Production Planning & Control (PPC) • Process Optimization • 7 QC Tools

• SOP’s, Control Plans, PFMEA • Lean Manufacturing, Line Balancing

• Advanced Manufacturing Processes • RCA, PDCA cycle, SPC, PPAP, APQP, TQM

• Design & Validation, DFM, DFA • GD&T, QA & QC

SOFTWARE SKILLS

• CAD Software: SOLIDWORKS, CATIA & CREO • Analysis Software: ANSYS & Minitab (ANOVA)

• Microsoft Office: Word, Excel & PPT • Other Software: SAP, Google sheets, Kurt SPC. EDUCATION

• M.Tech in Production Engineering with 8.4 CPI from Walchand College of Engineering, Sangli (2016 - 2018)

• Bachelor Engineering (B.E.) in Mechanical Engineering with 61.33% from Pune University (2013 - 2016)

• Diploma in Mechanical Engineering with 71.82% from MSBTE (2010 - 2013)

• SSC with 83.27% from Pune Divisional Board (2010) ACADEMIC PROJECT

• Experimental Investigation and Optimization of Magnetic Field Assisted EDM Process Duration: 1 year

• Study and Optimization of Weld Design Parameters by using Taguchi Method Duration: 6 months

• Experimental Study of Solar Powered Adsorption Refrigeration System Duration: 1 year EXTRA / CO-CURRICULAR ACTIVITIES

• Research paper publication in international conference and journals: 2 (Springer Publication).

• Gate 2016, 2017 & 2018 Qualified with 287/1000 score (Mechanical Engineering).

• Served as organizing committee member of ‘Recent Trends in Manufacturing Technology’ at WCE Sangli.

• Participated in workshop/training of ‘Automation & Robotics’, ‘Research Methodology’, ‘Project Management’, ‘Recent Trends in Manufacturing Technology’, etc. at WCE Sangli. CERTIFICATION

• ADVANCE CAD (SOLIDWORKS, CATIA & CREO) issued by Indo German Tool Room, Pune.

• PROJECT MANAGEMENT issued by PMI Pune-Deccan India Chapter.

• SIX SIGMA YELLOW BELT (SSYB) by 6 Sigma Study.

PERSONAL DETAILS

• Date of birth: 1

st

June 1995

• Language known: English, Hindi and Marathi

• Total Experience: 2 year, 5 months (in Plastic Injection Moulding, Powder Coating, Pressing/Stamping, Bending, Precision Sheet Metal Fabrication)

• Current CTC: 2.88 LPA

• Address: B 406, Swapnashilp Housing, Chikhali, Pimpri-Chinchwad 411062 DECLARATION

I hereby declare that the above information is correct up to my knowledge. Date:

Place: GHAYATADAK MAHENDRA MALHARI

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