FRANK J. ANDRZEJEWSKI
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PROFESSIONAL EXPERIENCE
HTI CYBERNETICS 2019 to Present
Sterling Heights, Michigan
EHS and FACILITIES MANAGER
Managed the Health and Safety Program for a multi-plant manufacturing company. With no Safety Policies in existence, I took a clean sheet approach and composed all required safety policies and procedures. Prepared all safety training presentations and delivered them to both Office and Manufacturing personnel. Set up a record retention matrix for all delivered safety programs. Reviewed the manufacturing facilities and updated all inspections for cranes, slings, fire suppression and equipment condition. A totally new safety program was established. Also manage the daily facilities maintenance and inspection program. Lead the Corona Covid 19 response team creating all policies and employee training.
MSX INTERNATIONAL (CONTRACT POSITION) 2011 to 2019
FORD MOTOR COMPANY
Livonia, Michigan
SENIOR SAFETY ENGINEER-INDUSTRIAL/MANUFACTURING AND CONSTRUCTION
Assigned to Ford Motor’s, Manufacturing Engineering, Powertrain Operations, Construction/New Program Launch Safety Group. Coordinated all safety activities for multiple site projects which include:
Safety design reviews with Original Equipment Manufacturers on new and retooled equipment.
Risk assessment generation and approval.
Audited and approved equipment at OEM run-offs for compliance of Ford Motor safety specifications.
Composed and performed construction site safety orientation training for OEM personnel, Contractors, Ford Engineering team members and UAW Skilled Trades.
Followed equipment through Ford’s five step Pro-Tag safety commissioning to launch process.
Responsible for equipment safety compliance, lockout/tagout, noise, ergonomics, permitted power on tasks and robot/gantry safety.
Equipment included individual work cells to complete assembly/test and machining/metal cutting systems.
Included management of all multi-site construction projects.
Site Safety Manager for construction sites
Supervise third party safety personnel (currently nine safety individuals)
Install and train construction personnel in Pre-Task Analyst procedures
Manage hot work program
Responsible for the decommissioning, demolition, reconstruction and retooling of Ford Powertrain facilities safety programs.
Member for Ford Motors Corporate Training staff.
WALBRIDGE CONSTRUCTION/DEVON INDUSTRIAL GROUP
Detroit, Michigan 2009 to 2011
CONSTRUCTION SITE SAFETY MANAGER
Administered construction site Safety Program at various customer site locations. Performed site safety orientations, pretask analyst generation, reviewed and approval. Responsible for daily safety huddles, tool box talks, housekeeping audits, site safety auditing, PPE audits, recordkeeping, right to know MSDS and daily safety observations. Performed air quality and noise sampling where required. Been called upon to perform accident/incident/injury investigation and root cause analysis. Scope of work consisted of excavations, concrete floor removal/replacement, structural steel erection, demolition, and new equipment installation/commissioning. Primary customers have been General Motors, Ford Motor and Chrysler Corporation. All safety and drug testing was coordinated through M.U.S.T. safety program.
EX-CELL-O MACHINE TOOLS, INC., Division Mag-Powertrain 1994 to 2009
Sterling Heights, Michigan
SAFETY MANAGER
Designers, manufacturers and system integrators of automated metal cutting machines, automation/conveyor systems and gantry/robotic work cells for heavy industry (Automotive, Aerospace, Construction Equipment). Administered the corporate safety program for both personnel and product. Composed and initiated the safety program for three facilities (United States, Canada and Germany). Trained, monitored and audited compliance in PPE, lockout/tagout, working from heights, arc flash, forklift, general plant safety, right to know MSDS, emergency response, spill containment and evacuation. Performed all OSHA and corporate recordkeeping. Administered safety policies for construction/equipment installation sites which included pretask analyst generation, site safety orientation for both employees and sub-contractors. Site safety compliance/auditing and accident/incident investigation
Product safety responsibility included coordination with customer’s safety and engineering personnel to ensure all equipment met the requirements for ergonomics, safety machine guarding, air quality, noise, lockout/tagout placarding and environmental. Performed noise testing and air quality sampling. Worked with customer’s plant engineering personnel regarding oil mist/dust collection systems and self contained fire suppression systems. All products manufactured or purchased had to comply with OSHA regulations and corporate product liability standards.
No 300 log recorded injuries for calendar years 2007, 2008 and 2009 (290 total employees)
Policies were audited and implemented at companies such as Ford Motor and Chrysler Corporation.
Zero lost time injuries in the past two years.
Expert/Champion for plant wide ergonomics initiatives resulting in zero ergonomics injuries.
Designed and implemented EHS training matrix for 100% of all hourly and salary employees.
Seen as a highly talented and effective communicator within our plant leadership team.
Hands on H & S professional that spends 70% of my time on the manufacturing floor or at customer’s facilities.
EDUCATION AND TRAINING CERTIFICATIONS
Cass Technical High School (Mechanical Engineering)
Philip Crosby School of Quality (Instructor Status)
Parker School of Industrial Hydraulics
General Motors School of D.F.A. (Design for Assembly)
General Motors School of D. F. M. (Design for Manufacturing)
General Motors School of TaBra (Task Based Risk Assessment)
Ford Motor School of TaBra (Task Based Risked Assessment)
Bruel & Kjaer School of Acoustics and Noise Abatement
Proficient in Auto-Cad (All Versions)
OSHA 10 and 30 hour Certified ID#308239-002
M.U.S.T. Safety Program Trained
ISO 14001 Trained Lead Auditor
EPA Hazardous Waste Manager 2005/2006 Certified
Certified Laser Safety Officer trained (2007)
Red Cross CPR certified
Red Cross AED certified
Red Cross First Aid certified
Active Shooter Training
MIOHSA 10 General Industries
Storm Water Management (Discharge) License Michigan #I-17120
ACCOMPLISHMENTS
Two time winner of Ford Motor’s Technical Excellence Award (Lithium Ion battery assembly and collaborative robots application)