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Manager Engineer

Location:
Coimbatore, Tamil Nadu, India
Posted:
January 19, 2021

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Resume:

To pursue a challenging environment with tremendous opportunities to unleash my

potential in your esteemed organization with a Global environment and to be sincere towards excellence and inspire others to work along with me in every opportunity to reach the pinnacle of success.

I Exceptional Professional with 7 years of experience in Production, Operation, Design and Quality Process in Aluminum and Steel Based Manufacturing Industries.

Planning, organizing, directing and running optimum day-to-day operations to exceed our Client expectations (Quality Assurance).

Good understanding of machine working hence detects if any discrepancy, Root cause analysis to troubleshooting the quality issues and achieve the production target.

Implementation of SOP, 5S, 7QC Tools, TQM, TPM & QMS.

Excellent knowledge of Occupational “Quality, Health, Safety & Environment” Administration.

Well knowledge of ISO Standard, procedures, policies with internal audit conducted and accomplished with Plant Shutdown / Turnaround maintenance work. Mohamed Rasool

Production In-charge

linkedin.com/in/mohamed-rasool-456b3a60

adjjay@r.postjobfree.com

+91-979*******

mohamed.rasool36

Career Summary

Area of Expertise

Cold Rolling Mill

Tension Leveller

Surface Color Coating Line Extrusion Press

Direct Reduced Iron Process

Continuous Caster Line

Aging Oven

Melting & Annealing Furnace RO Water System

Slitting Machine Line

Cut-to-Length Machine Line

Conveyor System

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1. Saudi Iron & Steel Co.(HADEED – a SABIC Affiliate at Jubail, KSA) Designation : Production In-charge.

Tenure : 26th Sep 2018 to 26th Sep 2020,

Industry : Direct reduced iron, long and flat steel products including rebar s, coils, wire rods, light sections, hot rolled and galvanized products. Job Description:-

o Reporting directly into the General Manager, my objective manages the overall operation of the DRI Plant, effectively maintaining its equipments & Consumables in the continuous running machine lines, man power with Annual Operational Budget. o MIDREX Process to produces direct reduced iron(DRI) from the iron ore pellets by removal of oxygen from iron ore by reducing the carbon monoxide and hydrogen, coming from reformed natural gas and syngas.

o The plant produces both HDRI and DRI from Shaft furnace having a diameter of 7.15m and has a rated capacity of 1.8 million tonnes/year. o Assist with plant engineering or maintenance on projects involving process control of Shaft furnace, Reformer unit, conveyor system, pulleys, rollers, hydraulics, pneumatics and compressors.

o Reducing the quality cost with the help of analysis of non conformances on periodic basis and also by following suitable actions (both corrective and preventive). 2. Gulf Extrusion Co. LLC (Al Ghurair Group at Dubai, UAE) Designation : Asst. Manager Operations.

Tenure : 24th July 2016 to 28th July 2018,

Industry : Aluminum Extrusion Profiles, Anodizing, Powder coating Industries. Job Description:-

o Worked with the General Manager to improve operations, marketing, sales and profitability.

o Responsible of Extrusion Press, Die Shop, Aging Oven and Foundry Casting activities with the maximum profiling CCD of various dimensions and alloys grades such as AA6005/AA6060/AA6063/AA6082/AA6061 on its temper T5, T4 & T6. Industry Experience

o Involved with the Planning, Production, Quality, Maintenance, Inventory and control of Aluminium log Casting and Extrusion Profile Manufacturing processes and make sure goods were produced efficiently and that the correct amount is produced at the right cost and level of quality.

o Focusing on reducing material handling cost with current equipment as well as working with the crews to figure out what and how to make improvements. o Manage and evaluate machine resources to ensure productivity and minimal downtime

o Minimizing throughput time and work in process inventory . o Ensure all workers are protected where applicable by training, having all tools, PPE and SOP's in the work place.

3. Alumill Tech Gulf LLC (Elite Group of Company at RAK, UAE) Designation : Quality Control Engineer.

Tenure : 14th August 2013 to 14th July 2016.

Industry : Aluminum Alloy Casting, Rolling, Surface Coating Industry. Job Description:-

Process Proficiency in Aluminum Alloy Strip Casting & Cold Rolling Mill o Process knowledge in Continuous Aluminum Alloy Strip Casting and Coil Rolling of various aluminum Alloy Products of 1xxx to 8xxx Alloy series o Clear understanding of the Aluminum melting process in the Melting and Holding Furnace (40 MT).

o Attained knowledge of the cold rolling of aluminum (4 Hi mill), Temper Annealing and providing the product to the maximum level of quality. o Have deep understanding of the machine parts in Casting line, Rolling mill, Annealing Furnace, Tension leveler, Cut to Length and its troubleshooting the issues with highest level of accuracy.

o Have given outstanding performance in reducing Gas consumption in year 2013 to 2015 and also reduce the melt loss from Melting Furnace, it s leading to a huge impact on the production cost of aluminum based product.

Process Proficiency in Surface Color Coating Line:- o Have a well knowledge in the surface color coating of Aluminum & GI Substrates. o Online Visual Inspection to ensure the quality of coated coil in various stages from entry to exit section before dispatch the material. o Testing of liquid paints to Non Volatile contents, Viscosity, Thinner Intake, Cartage and Cissing, Sagging, Opacity, Residue content and Film thickness. o Control the quality of production methodologies to minimize the Rejection % to increasing Recovery.

o Corrective & Preventive action to be taken for Non conformities for materials. o Making of Daily, Monthly Production Reports with Preventive action for NCR s (Non Conformity Report) and its Graphical representation as per ISO 9001:2008 standards. o Laboratory Testing are as follows as per ASTM, BS EN, BIS, ECCA Standard, o Chemical Composition Testing, Hardness Testing, Ultimate Tensile Strength (UTS), Elongation and Yield strength, Rolling oil test, Profile variation of πD Crown, Grain Structure checking by acid etching and RO Water Treatment Test (Ph, Tds, Conductivity, Fe & Moo4).

o Testing of Coating Film properties of metal substrates such as WFT, DFT, Gloss, Color Matching ( E), Bend Test(0 to 2t), MEK test, Pencil Hardness, Cupping, Impact, Cross Hatch Test, Adhesion, Flexibility, Humidity, Alkali Resistance & Salt spray. o Standardization of OXFORD Spectrometer by Calibration. Windows Operating System, MS Word, Excel, Outlook, Power Point, H/W & N/W. B.Tech, (Information Technology) 2009-2012 Mountzion College of Engineering & Technology,

Affiliated by Anna University at Chennai, Tamil Nadu, India. Diploma, (Electronics & Communication Engineering)…… 2006-2009 Venkateswara Polytechnic College,

Department of Technical Education at Chennai, Tamil Nadu, India. Place: Yours legitimately

Date:

Testing proficiency

Computer Skills

Qualification:

(Mr. Mohamed Rasool)



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