Engineering Quality

Jack Schlegel

*** ******* ******, *******, **, **189 630-***-**** ************@*****.***

Education

MICHIGAN B.S. Mechanical STATE Engineering UNIVERSITY – G.P.A. – East – 3.27/Lansing, 4.00 – MI December 2020 Work Experience

QUALITY INTERN – MODEL 3/Y/ENERGY, TESLA, RENO, NV. MAY 2020 – AUG 2020

· Created 11 Fault Injection and 5 Sample Inspection Quality Instruction documents to ensure that stations were detecting certain failure modes

· Worked with Quality Systems team to remove duplicates and outdated items in the audit dispatching system

· Updated PFMEA and Control Plans for all lines on Drive Unit to accurately identify current risks and help direct RPN reduction projects

· Implemented 30 new audits to reduce occurrence and increase detection of risks associated with the line.

· Improved SPC on Drive Unit lines by helping implement Multiple Anomaly detection using Hotelling T squared.

· Led a team of interns in a CAPA project to improve the replacement of manual tools that are critical to quality. o o Audited Worked all cross-lines functionally on Drive Unit with to Production, ensure all tools Spares, were Process, currently and in Maintenance spares system teams to define a new o process Created to a timeline quickly replace for the MN manual (Manufacturing tools that were Notice) missing procedure on the to line. hold all parties accountable to a quicker implementation of deviations from the MI (Manufacturing instructions). SUPPLIER ENGINEERING INTERN, TESLA, PALO ALTO, CA. JAN 2019 – AUG 2019

· Lead weekly meetings with several suppliers to drive the resolution of part quality issues and improvements

· Qualified multiple parts for production by reviewing and approving PPAP documentation

· Analyzed Capability and Gauge R&R documents for approval using Minitab and provided improvements for suppliers that could not meet specification

· Worked with Production and Quality teams to approve process changes on the supplier side

· Worked with Supplier, Design Engineering, and Quality teams to resolve part quality issues

· Lead cost reductions on production parts

· Organized DFM reviews on parts for 2021 new product launch for gear train components

· Sourced production and prototype parts using RFQ process

· Created 22 PO’s and monitored on-time delivery for prototype parts

· Worked with Legal Team for finalizing terms of NDA contracts Page 2

QA ENGINEERING INTERN, RADIO FLYER, CHICAGO, IL. MAY 2018 – AUG 2018

· Led Spring Horse Quality Improvement Project to reduce defectives and improve assembly

· Conducted electric motor benchmark testing to optimize performance for Tesla Model S for Kids car

· Designed and built test fixtures in CAD to perform life testing on the trikes and scooters

· Tested new battery/motor/gearbox drive system configurations to determine current draw, speed and battery life for New Product Development team

· Participated in 2018 Summer Intern group project to design a new electronic ride-on toy for kids and presented to Senior Management Team

· Analyzed wagon samples that experienced accelerated end of life testing QA LAB TECH INTERN, RADIO FLYER, CHICAGO, IL. MAY 2017 – AUG 2017

· Worked with QA engineer to troubleshoot and debug software performance on Grow Me Racer remote control battery operated ride on car prior to launch

· Performed extensive life testing on Hall effect sensor electronic handle for E-Wagon that automatically speeds up and slows down the wagon based on the pull force.

· Organized the 5S (Sort, Set in order, Shine, Standardize, Sustain) plan for the QA lab which required building several hand-made fixtures to improve efficiency Skills & Abilities Microsoft Office (Word, Excel, Powerpoint) · Solidworks CAD · Minitab · Python · Electronics experience

· Fabricating Fixtures · Building Prototypes

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