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Engineer Quality

Location:
Sterling Heights, MI, 48310
Posted:
January 11, 2021

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Resume:

TORKIS M. LUBIS, M.S.

**** ********* ***** • Sterling Heights, MI 48310 • 616-***-**** • Email: adjcat@r.postjobfree.com

Highlights:

**-***** ******* *******: Successfully launched programs of high-quality products for Tier-1 and Detroit Big-3 Customers (FCA, Ford, and GM) within allotted time and allowed budget. Helped securing over $5 million of new businesses in 3 years. Successfully launched over 4 million of GM cladded wheels into production.

10-years RELIABILITY ENGINEER: Successfully developed products with less components and more robust for customers satisfaction and over $2-million cost-savings for the company with several US-patented products.

Certified Six-Sigma Green Belt - Certified Quality Engineer - Certified Manufacturing Technologist

Competencies Include: Program Management, Quality Engineering, Manufacturing Engineering, Planning, Testing, and Development, Cost Reduction Strategies, Equipment Design & Selection, Root-cause Analysis.

Professional Experience

Quality and Delivery Services, Self-Employment 2019 – present

Established TL Star Quality for Quality services: inspection, dimensional layout, and consultation.

Program Manager, EG Transpire, Troy, Michigan 2016 – 2019

Worked with Estimating and Commercial to present Quotations that are profitable for EG and within target price for Customers.

Coordinated and managed multiple activities of inter-departments and different EG manufacturing plants to ensure that we produce high quality products that meet or exceed customer’s requirements, and successful product launches.

Created scheduled activities for multiple programs and assigns resources and be flexible to adjust as programs progressing.

Communicated programs status to upper management, sales, and customers, and ran the programs within budget to be profitable.

Requested and Oversaw the spending of new tooling and program budgets.

Program Manager, Lacks Wheel Trim Systems, Grand Rapids, Michigan 2007 – 2016

Coordinated and conjoined all efforts from inter-departments and different processes to ensure that we produce high quality products that meet or exceed customer’s requirement, and successful product launches.

Tracked all phases of the programs, communicated and reviewed each program’s progress to each responsible person: products designers, tools builders, process engineers/technicians. Identifies potential constraints which may cause program delays.

Made arrangement for building prototypes, products testing, and getting samples delivered to customers.

Worked with Quality department in promoting and following QS9000 policies and procedures, pursuing continuous improvements, and implementing ‘lessons learned’, products capability measurements, and warranty problems.

Initiated and recorded any engineering changes in the products, communicated to the group on any required changes and concerns, and developed back-up plans.

Adjunct Instructor on Statistics, Grand Rapids Comm. College, Grand Rapids, Michigan 2010 – 2011

Part-time (Adjunct) Professor - teaching Statistics (Math 215) at local community college in the evening.

Reliability Engineer, Lacks Wheel Trim Systems, Grand Rapids, Michigan 1996 – 2007

Worked with Design Engineers in designing and developing good quality products that meet or surpass customers’ requirement, through establishment of Design Failure Mode and Effect Analysis (DFMEA), Design Verification Plan and Report (DVP&R, and Model Prototyping, implementing Gage R&R, Quality SPC, Process FMEA, and submitting customers’ APQP and PPAP.

Developed Validation Guidelines in order to measure the products’ performance against the customers’ requirements.

Gave feedback to Design Engineers in designing robust products, keeping the cost minimum, and that are manufacture-able.

Worked with tool-shop vendors to design and build new testing equipment or select existing equipment for testing products.

Wrote work instructions for testing equipment users and gave back to upper management in updating company system procedures.

Process Engineer Assistant, Diesel Technology, Grand Rapids, Michigan 1995

Tools Maintenance Staff, Daihatsu Astra Motor, Jakarta, Indonesia 1993

Machine Tools Operator and Tool Maker, Swiss Polytechnic for Mechanics, Bandung, Indonesia 1990 – 1993

Education

PMP + Lean / Six Sigma Black-Belt Class, Lawrence Tech Univ., Southfield, Michigan 2020

Certified Six-Sigma Green-Belt, American Society for Quality (ASQ), Grand Rapids, Michigan 2008

Certified Quality Engineer, American Society for Quality (ASQ), Grand Rapids, Michigan 2007

Pre-requisite MBA courses, Grand Valley State University, Grand Rapids, Michigan 2005 – 2006

Courses taken include Managerial Accounting Concepts, MIS, Marketing Management, Economics Reasoning, and Business Law.

Master of Science in Engineering Management, Western Michigan Univ., Grand Rapids, MI 1997 – 2002

Courses taken include Facilities Planning, Quality, Reliability Engineering, CIM, Operations Management, Modeling and Simulation, Project Management, DOE, Engineering Management, and Capital Budgeting.

Certified Manufacturing Technologist, Society of Manufacturing Engineers, Big Rapids, Michigan 1996

Certificate in Quality Technology, Ferris State University, Big Rapids, Michigan 1996

Bachelor of Science in Manufacturing Engrg Technology, Ferris State Univ., Big Rapids, MI 1994 – 1996

Courses taken include Metrology, Quality Control, Continuous Improvement, CNC/CAM, Production Processes, Industrial Engineering, Tool Engineering, Plastics Technology, Engineering Economics, and Automation and Systems Design.

3-yr Diploma in Tool Making, Swiss Polytechnic for Mechanics, Bandung, Indonesia 1990 – 1993

Certificate in German Language Proficiency, Goethe Institut, Bandung, Indonesia 1992



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