LOHITHA M S

S/O SHANTHARAJU,

BALAMURI (V), H G HALLI (P),

HONNALI (TQ),

DAVANAGERE (DI)

PIN-577217

Email:adjas1@r.postjobfree.com PH: 966-***-****, 821-***-****

SYNOPSIS:

Currently having overall 2 years of experience. Over 1-year immense experience in Quality control and assurance department (QC&QA) in manufacturing industry “TOYOTETSU INDIA PRIVATE LIMITED", (TOYOTA GROUP) a JAPANESE company as a TRAINEE ENGINEER and previously worked as a PRODUCT DESIGN ENGINEER at RRC ENTERPRISES BANGLORE from jan 2020 to dec 2020 (1year).

AREAS OF EXPERTISE

Good at GD&T,drawing reading skills,quality inspection methods and quality control and assurance work and creation of BOM,BOQ and RFQ.

Hands on experience in product design and development using software like creo.

Hands on experience in designing in heavy machinery, hydraulic industries and knowledge about assembly lines.

Good knowledge about NPD,FMEA,DFM,DFA and assembly knowledge like top down and bottom up assembly with OMS (operational management sheets).

Good knowledge about checking fixtures,jigs,IIS/WIS,IATF,OHSAS and kanban system.

Knowledge about poke-yoke (mistake or error proofing),lean manufacturing,six sigma,7qc tools like cause and effect analysis/fishbone diagram,flowchart etc.

Good communication and presentation skills and good at abnormality handling.

Good knowledge about QIAS (quality inspection and assurance system).

Having knowledge about SQAM (supplier quality assurance manual).

Good knowledge about welding and stamping process in the shop floor and knowledge about quality audits (focus time and magura taiji).

Knowledge about Tagane parts checking to check the strength of the spot weld and basic knowledge about ergonomics tools used in shop floors and Knowledge safety measures and precautions to be used in shop floors.

Knowledge about quality management and manpower management and regularly monitored and updated the quality calendar regarding in-house defects and customer end defects.

Knowledge about strength checking machines like UTM and welding process machines like Arc welding and AJM etc.

Knowledge about section cutting of parts in laboratory using chennai metco's weld met software and good knowledge about seals used in hydraulic cylinders.

Good working knowledge about sheet metal design,machining,solid products design,drafting,assembly etc using creo.

Analyze the customer complaints and take suitable corrective actions through quality audit within the plant regarding parameters of machines,conditions of jig and fixtures and also review the design related aspects.

Conducting supplier meet to review the performance in quality, safety and delivery & to explain the requirement of the company.

Knowledge about stamping (PRESS SHOP) process and defects that may comes in that process and also having knowledge about weld processes and their defects may come during processes.

Implemented quality work according to the customer requirements and quality standards and improvement activities by

Arranging training to my team regarding quality control.

The method of doing STANDARDISED work by identifying problematic areas and developing countermeasures for the same.

Always encouraging my team to think of Kaizen and train operators about 5S, Hiyari hatto (Danger predication in working area).

Handling 4 Team Member for quality control activities.

Assisted the manager regarding the quality work taken place in the shop floor and about defects identified during inspection of parts and taken corrective action regarding that and to avoid the quality problem report (QPR) from the customer side.

The accountabilities and attainments

COMPANY : RRC ENTERPRISES BANGLORE

DURATION : from past 1 year (Jan 1 2020 to Dec 31 2020).

In RRC ENTERPRISES working as product design Engineer I am working in new product development (NPD) using creo tool.

Worked in machining parts designing,sheetmetal,assembly designs and releasing 2d drawing with all required dimensions and tolerances.

Working in design as well as manufacturing cross functional team regarding assembly as well as manufacturing process with proper quality.

As a product design Engineer handling the projects like cylinders,gripper,rod rack and drilling machines equipments like foot clamp, rare jack etc.

Working in sheetmetal as well manufacturing designs and involving in fabrication process as well and maintaining 5S and involving in kaizen and poke-yoke.

Creating 3d designs and producing 2d drawings and assembly drawings using creo tool and Involved on DFM,DFA and DFX processes.

Working in assembly lines as well and having good knowledge about assembly processes like top down and bottom up.

Creating BOM, BOQ, RFQ and creating conceptual drawings, making design related calculations, creating operational Management sheets (OMS) for assembly processes and worked on GD&T, drawing reading.

Preparing designs according to the customer requirements and delivering the products on time with quality and active member in the cross functional team regarding design,manufacturing,assembly,quality and delivery.

As a Product design Engineer using creo software handling the projects like

1.Hydraulically operated gripper, worked on horizontal drilling machine project and design the parts like rare jack,rod rack,control panel,fuel tank,chassis etc. and worked on foot clamp in drilling machine.

2.worked on Hydraulic cylinders and also having knowledge about design related calculations at RRC ENTERPRISES.

COMPANY: TOYOTETSU INDIA PVT LTD

DURATION: 1 year (from dec 2018 to dec 2019)

Active Member in CROSS FUNCTIONAL TEAM of new and existing Product development team and train the members on quality, safety and productivity.

To coordinate between Production Engineering Dept. and Production Dept., during the implementation of new Projects, giving feedbacks like machine power requirement and plan for systematic production to avoid the defects outflow.

Conducting 5S audit in shop floor and maintaining it and doing kaizen activities wherever required thoroughly to continuously improve the quality work.

Active member in CROSS FUNCTIONAL TEAM in implementing ISO 14001 & TS 16949 activities and also formulating Effective Counter measures report for customer complaints.

Handled customer complaints regarding quality issues and take suitable remedies by discussing with our superior officers and implementing it in quality gates as well as avoid the defects out flow initially from the production process by maintaining proper line Quality inspection/ control methods.

If any abnormalities found in any quality line and quality gates assist the members to follow stop-call-wait procedure and handle the quality products output to customers and receive regular feedback and conducting KY training with our team mates.

Involved in QUALITY CIRCLE, KAIZEN, YOKOTHEN Activity & give presentation to top Management and involved in the preparation of IIS/WIS related to assembly processes and inspection of parts regarding assembly,quality as well as safety.

EDUCATIONAL QUALIFICATION:

Bachelor of Mechanical Engineering passed from PES INSTITUTE OF TECHNOLOGY AND MANAGEMENT,SHIVAMOGGA in the year 2018 from Board of VTU Belgaum (Vishveshvarayya Technological University, Belgaum).

Aggregate Percentage in Engineering: 67%.

State board (12th): D V S INDEPENDENT P U College Shivamogga.

Percentage in 12th: 83.66%.

State board (10th): GOVERNMENT JUNIOR COLLEGE (G J C) HONNALI. Percentage in 10th: 84.16%.

SOFTWARESKILLS:

MICROSOFT OFFICE,CREO,AUTOCAD,SOLIDWORKS,WELDMET,SOLID EDGE,CATIA.

ORGANIZATIONAL DETAILS

1. TOYOTETSU INDIA PVT LTD : From dec 2018 to dec 2019.

2. RRC ENTERPRISES : From jan 2020 to dec 2020.

PERSONAL PROFILE:

Date of Birth : 6 May,1997.

Languages known : English & Kannada.

Hobbies : Playing Cricket,Watching movies and Listening

Songs, reading books.

Personal attributes : Embedded with strong leadership skills and hard

Working, good grasping capability.

PROJECT CONDUCTED IN ACADEMICS:

Final year projection experimental performance analysis of gasoline vehicle blended with hydrogen gas. It is selected as one of the best project for the state level and sponsored by KSCST (Karnataka state council for science and technology) and it is recognized and approved by government of Karnataka and Indian institute of science, government of India. In this project we used water as a fuel to run the vehicle, here we prepared the hydrogen generator for the production of hydrogen by our own technical knowledge by using some journals and here we given first preference to the safety that’s why in this we adopt a device called bubbler. This device is used to avoid the back fire caused by the vehicles and also contamination produced in the hydrogen generator because as we know that the hydrogen is having a very high calorific value of 150 thousand kilo joule/kg that's why it catches the fire sometimes due to higher production of hydrogen. In this project we adopt one more safety device called flame arrestor. This device is also used to arrest the fire or to quench the fire. In our project we blended the 1.87% of hydrogen with the gasoline (petrol) for the proper combustion of fuel and to reduce the amount of pollutants called carbon monoxide (co) and hydrocarbons (hc) released through the exhaust to the atmosphere and in our project the amount of pollutants released are less than that of the pollutants released in the BS-IV (bharat stage-iv) engine and it is proved by the emission test carried by the government of karnataka. Here they carried the emission test on the vehicle what actually we purchased for our project after adopted our own prepared hydrogen generator actually we alter that bike according to our project need to reduce the pollutants and here we adopted the extra switch system for the proper usage of hydrogen gas and here we only used the bike battery to produce the electricity for the production of hydrogen gas. (used vehicle for our project is Yamaha ybr 125 cc engine).

DECLARATION :

I here by declared that the above details furnished by me are to the best of my knowledge.

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