Patrick Osborne

330-***-****

adj88b@r.postjobfree.com

Solon Ohio, OH. 44139

Summary: Manufacturing Engineering Management, Continuous Improvement Leader Education:

Professional

Organizations:

Electrical Engineering – Brookdale College

Electrical Engineering Technology – Ocean County College Six Sigma Green Belt Certification – Aveta Business Institute Programming Software RS Logix500/5000 – Rockwell Automation IEEE (Institute of Electrical and Electronics Engineers) 1998 – current ISA (International Society of Automation) 2009 – current SAE International (Society of Automotive Engineers) 2017 – current NFPA (National Fire Protection Association) 2009 – current Technical

Skills/Abilities:

Management

Skills/Abilities:

• 7 years’ experience as a Manufacturing Engineer, 15 years’ experience in Controls & Design Engineering.

• Bachelor's level of combined education and real-world experience in Mechanical/Electrical and/or Manufacturing engineering. No formal degree but an avid self-learner with extensive mentorship and a proven track record of success and innovation.

• Proficient with statistical methods, 6-Sigma, Lean Manufacturing, DMAIC and/or Lean methodology.

• Lean manufacturing background and a strong focus on continuous improvement. Six Sigma Green Belt working towards Black Belt (ETA 3/15/2021.)

• Proven ability to work in a fast-paced, high production environment, within tight deadlines and to re-organize workload to meet shifting business needs.

• Proven ability to characterize manufacturing processes, realizing improvement opportunities, and determining business impact.

• Demonstrated use and understanding of the Engineering Design Process

• Understanding of engineering principles across multiple domains (industrial, mechanical, electrical, software)

• Proficient in vision inspection system design and programming Cognex In-Sight software.

• Proficient in mechanical design with computer aided design software 3d/2d drawing platforms: AutoCAD Electrical, AutoCAD Mechanical, AutoCAD Fusion 360, etc.

• Proficient at LabVIEW programming ~10 years NI PXI, Compact and Compact DAQ Test Equipment

• Experienced in PLC programming (RS Logix 5, 500 and 5000)

• Experience in IoT, SCADA and data implementation into SQL dtabase.

• Experience in designing and programming CNC cutters, routers and 3d printing systems.

• Engineering and Quality Leadership for a tier 1 aftermarket manufacturer and remanufacturer of automotive parts and accessories. Responsible for all engineering, quality, and maintenance engineering activities. Concentration on the development of lean manufacturing processes, automation along with the design of automated machinery and test systems.

• Worked directly with CEB and other stakeholders to create and implement strategic initiatives.

• Instituted DFEMA’s, PFEMA’s into the engineering department and process along with project management tools such as Gantt charts to improve project planning.

• Restructured work cells to gain better efficiencies, productivity and improve safety.

• Instituted QA/QC SOP’s in line with future ISO 9001 certifications.

• Partnered with The Core Solutions in setting up for 2021 ISO 9001/ISO 14001 certification. Instrumental in resourcing and development of this program. 2

Experience:

Engineering Consultant

EPIConsulting, LLC Solon, OH

2019-

Current

Electronic controls design projects, freelance engineering, PLC & LabView software development. (Remote Work During Covid-19 Layoff) Director of Engineering and Quality

Brake Parts International (Maval Industries), Twinsburg, OH 2019-2020

COVID-19 Layoff

Management of seven engineers two supervisors and five quality personnel.

Spearheaded numerous Six Sigma CI (Continues Improvement) projects creating a savings of over $500,000 in waste.

Creation and implementation of strategic initiatives. Instituted and designed “standard method” EQ’s, AI’s and SU’s along with standard methods in how costing of products is achieved, incorporating time studies, workflows, MPP’s and other standardized documents for production methods and controls.

Through CI activities enhance process conditions that increased quality, yield, or reduce set-up and tear-down activities.

Supported new product development by coordinating Manufacturing Engineering efforts to build verification and validation units and providing feedback to Engineering on manufacturability and serviceability issues.

Developed manufacturing processes by studying product requirements, researching, designing, modifying, and testing manufacturing methods and equipment & conferring with equipment vendors.

Improved manufacturing efficiency by analyzing and planning workflow, space requirements, and equipment layout.

Assured product and process quality by designing testing methods; testing finished- product and process capabilities; establishing standards; confirming manufacturing processes.

Provided manufacturing decision-making information by calculating production, labor, and material costs; reviewing production schedules; estimating future requirements.

Spearheaded numerous Six Sigma CI (Continues Improvement) projects creating a savings of over $500,000 in waste.

Creation and implementation of strategic initiatives. Instituted and designed “standard method” EQ’s, AI’s and SU’s along with standard methods in how costing of products is achieved, incorporating time studies, workflows, MPP’s and other standardized documents for production methods and controls.

Responsible for the direction and management of on-site field service crews and/or subcontractors; works with the field service crews and subcontractors to ensure all aspects of the job are completed.

Designed, build and validate automated test and production equipment for the factory floor.

Design/re-design tooling, part and packaging equipment for use in various projects. Manufacturing Engineer, Controls and Test Systems

Delta Systems, Streetsboro, OH

2014 –2019

Preparation of capital estimates, generation of capital funding, control of project budgets, timely execution of new installations, equipment commissioning/validation, project scheduling and coordination.

Performed risk assessments, both process and equipment based, to determine root cause of existing issues. Design and selection of new production and facility systems, modifications and upgrades to existing equipment.

Evaluated manufacturing processes by designing and conducting research programs; applying knowledge of product design, fabrication, assembly, tooling, and materials; conferring with equipment vendors; soliciting observations from operators.

Work within cross-functional teams to integrate automation technologies, manufacturing control systems (ERP / MES), and IIoT devices into new process development.

Work closely with a team of Advanced Manufacturing Engineers, Plant Process Engineers, and Suppliers to develop proposals for new processes and improvements to existing equipment and processes.

Participation in the quoting, engineering, electrical design, programming, installation, commissioning and on-going support of machinery, automation systems and processes.

Design, build and introduce into production multiple automated end-of-line testers utilizing many different disciplines such as microcontroller, LabView, and PLC based systems.

Design and deploy vision validation systems for production validation, LCD and LED display verification.

Develop printed circuit board designs (PCB) and schematic capture using Mentor and Cadence Allegro tools.

Developed and performed system level documentation of test/operation procedures.

Maintained professional and technical knowledge by attending educational workshops; reviewing professional publications; establishing personal networks; participating in professional societies.

Troubleshoot and repair manufacturing systems, production and line controls, robots and vision systems. 3

Plant Manager

Private Label Skin, St. Peterburg, FL

2011 – 2014

Coordinated activities of the team to optimize cost performance of the plant through capital investment programs, optimizing operating working capital usage and minimizing waste through the development of a continuous improvement culture encompassing lean principles and clear strategic development. Reduced waste generation 31%, saving over $50,000 in material usage.

Manages and executed improvement projects that supported overall production process improvement in the plant and other variable cost savings opportunities. Championed and offered support for all Lean activities.

Provided oversight and support of the supply chain function so that materials, equipment and supplies necessary to produce the product and run the operations are procured at the lowest possible cost consistent with the necessary quality and service levels. Decreased total inventories 43% from 2012 base.

Created cost reductions by reducing fixed spending 11% and variable overhead spending 18%. Enhanced customer service satisfaction 70% annually.

Drove and developed Environment, Health and Safety processes and procedures within the organization implementing a behavioral approach to safety and a zero-tolerance culture.

Lead continuous improvement programs that deliver positive financial results. Responsible for the production floor 5S, housekeeping, and material flow. Capital equipment sourcing, procurement, installation, documentation, and validation along with supervisor training.

Coached and mentored supervisors and production employees. Ensured that the required manpower competence, skill, knowledge, and equipment required to achieve the production/demand targets.

Ensured personal and professional development of direct reports. Responsible for all aspects of performance management including training, performance evaluations, and recognition. Manufacturing Engineer, (Contract position)

EVnetics, St. Petersburg, FL

Supported several manufacturing processes to ensure equipment uptime, meet production goals and maintain high product quality.

Prepared and maintained manufacturing documentation (Routings, BOMS’s, Standard Work, and Work Instructions) for new and existing equipment in manufacturing.

Evaluation, recommendation and monitoring of new equipment and processes to continuously improve product quality, reduce product lead-time, and reduce costs of operation.

Design, build and introduce into production multiple automated end-of-line testers utilizing many different disciplines such as microcontroller, LabView, and PLC based systems.

Control panel design and layout development.

Developed manufacturing processes by studying product requirements, researching, designing, modifying, and testing manufacturing methods and equipment & conferring with equipment vendors.

Improved manufacturing efficiency by analyzing and planning workflow, space requirements, and equipment layout.

2010-2011

Electrical & Controls Engineer, (Contract position) Priority One Solutions, Cleveland, OH

Reviewed and interpret project electrical schematics and specifications.

Developed scope of supply for electrical control components and prepare bills of materials.

Developed electrical control panel designs and developed PLC/HMI code.

Perform system factory acceptance testing and project startup. 2009-2010

Electrical Engineering Specialist II

British Aerospace and Engineering (BAE Systems), Wayne, NJ 2002 – 2009

Layoff

Prepared and managed reports on supplies, and the progress/production of work using shERPa and BAAN (ERP software).

Responsible for laboratory maintenance and test equipment compliance with metrology.

Developed printed circuit board designs (PCB) and schematic capture using Mentor and Cadence Allegro tools.

Provided diagnostic support to diagnose complex systems down to the component.

Experience with electronics and optics devices: alignment, phase detectors, spectrum analyzers, lasers (gas and solid state), standard laboratory electronic instruments: oscilloscopes, multi-meters, function generators, spectrum analyzers; also, breadboards, SMT soldering, IC circuits. 4

Electrical Controls Engineer

Mahaffy & Harder Engineering Fairfield, NJ

PLC programming; system integration design; design, implement and debug Ladder Logic and Relay Logic systems; Emerson, Allen-Bradley and Introl Motion Control programming, setup, and troubleshooting.

Control panel design and layout; maintain and update parts and vendor database for Electrical Department.

Development Validation System implementing FDA 21 CFR and ISO 9000 guidelines in creating a set of validation protocols

(IQ) (OQ) (IOQ) & (PQ) following a system development life cycle approach; develop (SOP’s) utilizing (cGMP) Federal guidelines; design and implement test scripts.

Design and implement calibration protocols; design, implement and maintain a Trace Matrix for (QA) development records; perform FAT’s, necessary calibration, troubleshooting and repair prior to shipment; installation, updating and archival of necessary software & files.

Major Companies Served: Johnson & Johnson, Department of Defense, Becton Dickinson, Dietz & Watson. KEY STRENGTHS

• Over 25 years of engineering, manufacturing, management, and test experience with an understanding of electronic technology and a sound knowledge of material/components used in electromechanical systems and test techniques.

• Green Belt Six Sigma Certified. Avid Six Sigma practitioner currently set to work through my black belt.

• Digital design troubleshooting skills with knowledge of emulators, logic analyzers and assorted test equipment.

• Practiced in the use of printed circuit board design tools, from schematic capture to board design and layout.

• Proficient in the understanding and implementation of ISO, CM and DSSM standards.

• Experienced in the areas of design, troubleshooting and installation of industrial automated systems and medical device manufacturing.

• Knowledgeable in the area of military electronic hardware design, testing and implementation.

• Experience in running/managing programs from finance through all design phases to production, validation, verification and commissioning.

• Dealing with Complexity, Informing Others, Leadership, Supervision, Hardware Specifications, Manufacturing Methods and Procedures, Manufacturing Quality, Product Development, Presenting Technical Information, CAD, CAD/CAM

• PLCs, Networking, Industrial Computer Technology, Equipment Troubleshooting, Simulation, Process Layout & Optimization, Tooling & Fixture Design, Process Improvement Tools, Factory Automation – Justification, Acquisition, & Deployment, Production Planning, Asset Utilization, Maintenance Reliability, Building Codes, Product Introduction.

• Team Based Work Systems, Integrity, Championing Change, Coach & Develop, Customer Focus, Planning, Strategic Thinking, Diversity, Communication.

• Problem Solving, Continuous Improvement, Manufacturing Quality Planning, Quantitative Methods, Six Sigma Methodology, AIAG Core Tools (FMEA, APQP, PPAP, MSA, SPC, etc.), Customer Focus.

• Extensive background in Industrial/Test Engineering focusing on automated systems.

• I have been involved with many equipment purchases, startups and services including CNC’s, PCB Pick and Place, Low and High shear mixers, automatic filling equipment, automatic labeling equipment, conveyor systems, coding systems and custom automated test equipment, just to name a few.

• 8D and 5Why corrective action and problem-solving skills

• DMAIC project methodology experience

• Knowledge of TQM and Kaizen methods, Outstanding leadership, interpersonal, teambuilding, and communication skills. 1998 – 2002

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