ANUPAM RANJAN DUBEY

Project lead-Mechanical

Career summary

A multi skilled professional with track record of consistent success in achievement of engineering project goals.

Efficient, organized leader possessing a good team spirit, deadline orientated with success in coordinating efforts within internal- external teams.

Keen to find a challenging & suitable engineering position that offers opportunities for career development and advancement. Work Experience (Current)

Pentair Water India (CDR. Noida, U.P. India)

Project Lead – Mechanical Design April 2018 – Present Sr. Project Engineer April 2014 – Mar 2018

Project Engineer May 2011 – Mar 2014

A 100% subsidiary of Pentair Inc, Pentair Water India is the largest manufacturer and distributor of water management components and systems in India. It has its own unique CDR (Centre for Design & Research) center at Noida which takes water solution to every industrial, commercial and residential application across India.

Worked in a team for complete design, CAD modeling & assembly & detailing of specific projects with following responsibilities:

Study tender document, coordinate with sales, clients, process, manufacturing, E&C teams & clarify project requirement, deliverables, scope of supply and deadlines.

Managing projects with redefining scope, scheme finalization

(PFD/P&ID), component Sizing & selection /operation philosophy, spec sheets, conceptual design, design selection & validation, manufacturing

& sourcing documents, assembly/testing procedures, prototyping etc.

Established various processes to ensure consistent & efficient output of system design team through defining workflow, standardizing formats/ templates for drawings. Preparing data sheets for all the Equipment’s/Pumps/Valve & Instruments. Finalizing format for O&M manual, BOM & Cut list etc.

Conducting Field Trials and in-house test for alpha/ beta designs of projects running through rapid product development process. Commissioning documents, spare part /tool List, working out transportation/lifting preparing worksheets etc.

Make complete manufacturing package which includes skid, assembly & sub assembly drawing, Instrument Hook up drawing, piping tie-in, Cable routing drawing & detailed GA drawing.

Lead mechanical design & documentation activities for Pentair standard system offerings for technologies like reverse osmosis, ultra- filtration, micro-filtration, ACF/MMF, water Softeners, and chemical dosing etc.

Calculations for pressure loss, pipe size etc. is also done as well as skid FEA analysis performed based on static & lifting conditions.

Leading localization/standardization projects for existing Pentair technologies to be manufactured in other countries.VA/VE is also integral part of such projects.

Partly supported service team for regular system checkups & trouble shooting activities at customer site.

Designed skid based containerized systems for various capacity, process conditions, regulatory & other requirements.

Key Skills

Areas of expertise

Project Management

Process: DFMEA/PUGH/HAZOP etc.

Industrial Water Filtration System design

Containerized RO system design

Oil & Gas Recovery Systems

Piping Design / Routing

Piping size calculations

Skid Design for systems

Plant GA Layout

Solid works 2017

Autodesk Inventor

SAP R3

Solidworks Flow Simulation (CFD)-Basic

AutoCAD

MS project

Engineering Documentation

ANSYS -Basic

Engineering Skills

Concept Design

Modifying designs

Reverse Engineering

Innovative & Creative

Problem Solving

Academic qualifications

B.Tech in Mechanical Engineering

Government Engineering College, Jabalpur In

2006

Class X & XII-C.B.S.E

K.V. NO.2 AIR FORCE STATION, MAHARAJPURA

GWALIOR (M.P)

Award & recognition

2017 Award

Award for making pure pack concept into

reality with a pilot unit.

2018 Patent

Patent filed for Vacuum Manifold

2019 Patent

-Patent for a new designed apex element.

-Innovation ideas submitted for vessel

internals.

Contact details

Anupam Ranjan Dubey

B-915

Gaur City 1

Greater Noida west

Uttar Pradesh-201010, India

Mob: +91-991*******

Mail ID: adj4xb@r.postjobfree.com

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ANUPAM RANJAN DUBEY

Achievements:

Pure pack pre –filtration system development for produced water.

Implemented PUGH, DFMEA, DFA, HAZOP, FEA and CFD in system Design.

Successfully completed 17 water treatment plant projects of capacities ranging from 30 M3/Hr. to 150 M3/Hr. M3

Successfully completed 14 water treatment plant projects of capacities ranging from 10 M3/Hr. to 20 M3/Hr.

Independently designed critical & low space crunched plants like containerized RO systems ranging from 20M M3/Hr. to 40 M3/Hr. & successfully delivered the same on time.

Involved in Standard RO systems ranging from 250LPH to 10M3/Hr. & successfully completed along with a dedicated Team. Work Experience (Previous)

Jindal Stainless Ltd. Bilaspur, Haryana. India

Design Engineer May 2008 – May 2011

Jindal Stainless Ltd. (Architecture Div.) a flagship company of Jindal Group, is an ISO 9002 & ISO 14001 certified company with annual turnover of Rs.3500 crores. The architecture division has two core business; Projects & Retail. The company provides innovatively designed Stainless Steel products & railway Solutions.

Leads the team of design & development, assembly line, quality control & site execution

Responsible for new product development (like concept design, detail Drawings, prototyping & standardization) and continuous product improvement.

Core team member for railway components & lifestyle products.

Coordinates projects starting from enquiry/tender to site installation.

Costing, planning and budgeting for engineering products & modular kitchens.

Vendor development, negotiation & finalization as an effective team member.

Jigs and fixture designing for various engineering products.

SAP power user and coordinator for sap implementation

Customer complaints, CAPA, ECN preparation.

DANTAL HYDRAULICS PVT LTD.MANESAR, Haryana, India

Executive (Design) Aug 2006 – May 2008

Gurgaon based ISO 9001:2000 Certified CO., THE INDIA leading Manufacturers & Suppliers of Hydraulic Cylinders & Hydraulic Systems for Construction Equipment’s, forklift, Injection Molding M/C & other Industrial applications.

Design of Hydraulic cylinder using ‘solid works’

3D Modeling, Assembling, Detailing.

Piston/Gland Design with O-ring sizing.

Responsible for Design & Development, Assembly & part Drawing.

Estimation of Product costing

BOM & ECN generation by using SAP.

Cost of product calculating raw material, manufacturing cost etc.

Cost reduction by product re-design intro of new product

Technical calculations such as Tube Thickness, Factor of Safety, Welding Strength, and Thread length required, Buckling load etc. Personal skills

Ability to understand and present others'

points of view

Skilled at analyzing and interpreting

information

Good communication skills when dealing

with clients, vendors.

Having clarity and sound judgment

Having a natural drive with a loyal, strong,

and proactive work ethic

Creative and innovative, with good design

skills.

Proven motivational and leadership skills

A team player with an enthusiastic attitude

Able to work independently without

supervision familiar and competent with

Microsoft Office Suite programs.

References

Mukesh Sharma

Manager Process Technologies

Pentair Water India (CDR) Noida

+91-987*******

Vivek Tripathi

Manager (Design & Development)

Jindal Stainless Limited Gurgaon

+91-954*******

Personal details

Father’s name: - Mr. A.K DUBEY

Age (D.O.B.) 13 JULY 1984

Marital Status: ---Married

Nationality: INDIAN

Language Proficiency: -- English / Hindi /

Bhojpuri

Hobbies: --- General reading, Listening Music

Sports: - Football, Badminton

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Project list in current profile:

Pure Pack System:

Pure pack is a Research and Development initiative to introduce a solution for oil and gas industry relating to the treatment and potential reuse of produced water or industrial process water. This system directly targets the filtration and separation of entrained particles by implementing a cartridge filtration based system utilizing Ultra-Low flux theory.

Skid design & FEA analysis, pump, instrument and other components sizing and selection.

Layout, detail design, operation philosophy, commissioning documents.

Assembly procedure, lifting drawing, cad drawings etc.

DFMEA, DFM, PUGH matrix all tools been used in designing this system.

Rotomolded manifold:

To Discover/ Develop a manifold with min. leakage points

Run FEA analysis on various temperature and Pressure conditions.

Checked the desired material for the Rotomolding.

Manifold should be reusable, lighter in weight and cost effective.

Easy to assemble.

Apex element design:

UltiSep technology was developed to effectively remove liquid aerosols from gas streams. UltiSep flows from the inside-to-the- outside, reducing the gas velocity as the droplets are being removed.

~ 40% additional Surface area in comparison to existing circular shape elements. This should result in reduced CAPEX and OPEX for customer.

Two different design patterns are proposed for the development.

Unique design having IP Potential – Technology landscaping is needed.

Less number of elements change out during maintenance.

Limited Space for customer replacement with Unique Riser Design.

New plasma treated filter media will provide more efficiency. CAIRN-ONGC:

335 GPM Produced water:-Layout design for the project, proposal tender support, Layout design is considered while going through all of the technical documents, data, vendor data list. HMEL SWS LAYOUT:

Complete Layout design considering the functionality and ergonomics. This Project awarded to Pentair for a 1M$ Sour water package by HMEL.

HRT Systems:

HRT proven solids controls and hydrocarbon recovery performance while eliminating the need for expensive excess processing, chemical additives, and storage tank capacity. With hydrocarbon recovery efficiencies of 99.98%, HRT produces a sellable product, balancing or even outweighing operating costs and capital investment.

Link for the various projects available on

web:

Pure Pack System

Link:

https://oilandgasseparations.pentair.com/en/Te

chnologies/Pure%20Pack

https://oilandgasseparations.pentair.com/en/A

pplications/produced-water-offshore

Rotomolded manifold:

Apex element design:

Link:

https://oilandgasseparations.pentair.com/en/Te

chnologies/UltiSep

Cairn ONGC system:

Link:

https://oilandgasseparations.pentair.com/en/Te

chnologies/ProcessOR

Hmel SWS system:

https://oilandgasseparations.pentair.com/en/A

pplications/sour-water

HRT system

https://oilandgasseparations.pentair.com/en/In

dustries/Produced%20Water

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