VIJAY MURLIDHAR KALE

Contact No.: +91-960*******

E-Mail: adiz6w@r.postjobfree.com

adiz6w@r.postjobfree.com

Seeking assignments in Production Operations with a reputed organization

PROFILE SUMMARY

Diploma in Mechanical Engineering with 9.5 years of experience in:

Production Operations Straightner operation Size setting Familiar with troubleshooting in straightener operation. Familiar with steel grade and straightning pressure required. NDT LEVEL 2 Quality Assurance 7 QC TOOL Cost Reduction Activities SIX SIGMA 5S WIP MANAGEMENT LINE BALANCING KAIZEN TPM Manpower Management

Presently associated with ISMT Ltd., Baramati as Executive Engineer, ismt Ltd baramati is world class seamless tubes manufacturing company. skilled in straightener operation regarding size setting and various trouble shooting associated with day to day operations. in handling the production operations with key focus on top line & bottom line profitability by ensuring optimal utilization of resources. Expertise in handling production activities involving resource planning, in-process inspection and co-ordination with internal / external departments for timely delivery of finished products. Familiar with the working of engine test cell, 24 hour audit engine & assembly line production majorly in the Automobile industry.

Proficiency in ensuring material availability and zero line stoppage during the shifts. Well versed with SAP MTS module for material planning & production line balancing activities. Conversant with ISO9001, OSHAS, 5S, TPM, MTS, etc. processes to ensure adherence to set quality parameters.An effective communicator with strong people management, coordination and analytical skills.

AREAS OF EXPOSURE

. . Knowledge of inventory controlling and stock taking.

. Inspection of tube by MPT,PT,UT method for surface&subsurface detection.

Planning production schedules for the assembly processes along with resource allocation and machine loading for optimum output

Experience in store keeping.

Experience in logistics and dispatches with document preparation consignment preparation.

Minimizing performance bottlenecks for high productivity with maximization of men, material & machine

Assessing and rendering recommendations on Overall Equipment Effectiveness (OEE)

Appraising the prevalent production systems/ processes, identifying loopholes if any; undertaking result-oriented measures for alleviating them and documenting the same

Adhering to Quality Systems for meeting the standard requirements of the pre-defined guidelines

Gained sound exposure towards:

ASME spec asAPI5L,API5CT,ASTMA106GR.Bspec,SAE,IS, BS regarding seamless tube application in petrochemical,chemical industry,Automobile,Boiler application.

IBR,ULTRASONIC, NDT and MAC

TREAM3A pollution norm

WORK EXPEREINCE

Since Sep10; ISMT Ltd., Baramati (Seamless Tube Producing Company)

Executive Engineer

Highlights:

Served as a inspection of OCTG&boiler tube by MPT,PT,UT method

Efficiently handled the production activity for Straight Tube through Straightener, Facing, Ultrasonic, Tenciling, Coating & Packing

Registered significant cost reduction in fuel consumption by reducing test cycle time for diesel engine performance in JOHN DEERE INDIA PVT LTD

Sound knowledge of ultrasonic testing,magnetic particle inspection,penetrant testing,radiographic testing

Honoured with ASNT NDT level2 certification in MPT,PT,UT,RT

Gained a sound exposure towards the:

Heat treatment as quenching,tempering,normalizing to achieve property of material

Cold drawing of seamless tube

Hydrotesting,hardness testing&test sample of seamless tube

September2008 to September2010; John Deere, Pune (Automobile Company)

TraineeEngineer Engine Testing & Assembly Department

Highlights:

Played a key role in new model launch of Krish Tractor

Conducted various testing activities 24hours audit engine &performance checked

Instrumental in tapping the setting activity before testing engine which results in low tappet noise& correct power setting the same is also easy makes it easy toidentify any noise from engine

Honoured with the Best Suggestion Award

Involved in the Activity of material loading,consignment preparation,work order view,run view,shipping mark&other activity for export dispatches of material

EDUCATION

. Post graduate diploma in business management operation from Welingkar Institute of Management Mumbai in 2017

Diploma in Mechanical Engineering from Government Polytechnic, Khamgaon in 2008

. ASNT NDT level2 in MPT,PT,UT,RT

PERSONAL DETAILS

Date of Birth : 22nd June 1986

Languages Known : English, Hindi & Marathi

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