VIJAY MURLIDHAR KALE
Contact No.: +91-960*******
Seeking assignments in Production Operations with a reputed organization
Diploma in Mechanical Engineering with 9.5 years of experience in:
Production Operations Straightner operation Size setting Familiar with troubleshooting in straightener operation. Familiar with steel grade and straightning pressure required. NDT LEVEL 2 Quality Assurance 7 QC TOOL Cost Reduction Activities SIX SIGMA 5S WIP MANAGEMENT LINE BALANCING KAIZEN TPM Manpower Management
Presently associated with ISMT Ltd., Baramati as Executive Engineer, ismt Ltd baramati is world class seamless tubes manufacturing company. skilled in straightener operation regarding size setting and various trouble shooting associated with day to day operations. in handling the production operations with key focus on top line & bottom line profitability by ensuring optimal utilization of resources. Expertise in handling production activities involving resource planning, in-process inspection and co-ordination with internal / external departments for timely delivery of finished products. Familiar with the working of engine test cell, 24 hour audit engine & assembly line production majorly in the Automobile industry.
Proficiency in ensuring material availability and zero line stoppage during the shifts. Well versed with SAP MTS module for material planning & production line balancing activities. Conversant with ISO9001, OSHAS, 5S, TPM, MTS, etc. processes to ensure adherence to set quality parameters.An effective communicator with strong people management, coordination and analytical skills.
AREAS OF EXPOSURE
. . Knowledge of inventory controlling and stock taking.
. Inspection of tube by MPT,PT,UT method for surface&subsurface detection.
Planning production schedules for the assembly processes along with resource allocation and machine loading for optimum output
Experience in store keeping.
Experience in logistics and dispatches with document preparation consignment preparation.
Minimizing performance bottlenecks for high productivity with maximization of men, material & machine
Assessing and rendering recommendations on Overall Equipment Effectiveness (OEE)
Appraising the prevalent production systems/ processes, identifying loopholes if any; undertaking result-oriented measures for alleviating them and documenting the same
Adhering to Quality Systems for meeting the standard requirements of the pre-defined guidelines
Gained sound exposure towards:
ASME spec asAPI5L,API5CT,ASTMA106GR.Bspec,SAE,IS, BS regarding seamless tube application in petrochemical,chemical industry,Automobile,Boiler application.
IBR,ULTRASONIC, NDT and MAC
TREAM3A pollution norm
Since Sep10; ISMT Ltd., Baramati (Seamless Tube Producing Company)
Served as a inspection of OCTG&boiler tube by MPT,PT,UT method
Efficiently handled the production activity for Straight Tube through Straightener, Facing, Ultrasonic, Tenciling, Coating & Packing
Registered significant cost reduction in fuel consumption by reducing test cycle time for diesel engine performance in JOHN DEERE INDIA PVT LTD
Sound knowledge of ultrasonic testing,magnetic particle inspection,penetrant testing,radiographic testing
Honoured with ASNT NDT level2 certification in MPT,PT,UT,RT
Gained a sound exposure towards the:
Heat treatment as quenching,tempering,normalizing to achieve property of material
Cold drawing of seamless tube
Hydrotesting,hardness testing&test sample of seamless tube
September2008 to September2010; John Deere, Pune (Automobile Company)
TraineeEngineer Engine Testing & Assembly Department
Played a key role in new model launch of Krish Tractor
Conducted various testing activities 24hours audit engine &performance checked
Instrumental in tapping the setting activity before testing engine which results in low tappet noise& correct power setting the same is also easy makes it easy toidentify any noise from engine
Honoured with the Best Suggestion Award
Involved in the Activity of material loading,consignment preparation,work order view,run view,shipping mark&other activity for export dispatches of material
. Post graduate diploma in business management operation from Welingkar Institute of Management Mumbai in 2017
Diploma in Mechanical Engineering from Government Polytechnic, Khamgaon in 2008
. ASNT NDT level2 in MPT,PT,UT,RT
Date of Birth : 22nd June 1986
Languages Known : English, Hindi & Marathi