JAYAKUMAR

**B, Malai koil street, Vallam, Chengalpattu – 603003, Chengalpattu (Dist) – India

Ph – +91-809*******, +91-883******* Email : adiyn4@r.postjobfree.com

Over 25 years of STANDING experience in Manufacturing Engineering, Technology, Production Operations, Quality Control, Projects

Proven track record in implementing "Cost Saving Measures" for achieving substantial reduction in terms of raw materials, manpower and machine utilization.

Expertise at handling the Production & Operations.

Foreseeing performance bottlenecks and taking corrective measures to avoid the same.

Resourceful at strategizing techniques for maximum utilization of manpower/ machinery.

Specialities & Core Competencies:

- Manufacturing Operations

- Quality Control/Assurance

- Man Management

- Cost Reduction

- Project Planning & Management

Experience

Engineer Machine shop

Arabi Enertech for Kuwait national petroleum corporation-Kuwait

Sep 2014 – Sep 2020 (6 years)

Supervise and control all types of high precision machining and familiar with all types of

Mechanical repair works in the refinery and thorough with relevant industry standards, codes, practices .

Supervise the operation of manufacturing a wide variety of spare parts, repair of

Equipment’s and dynamic balancing of rotating parts

Arrange for procurement of modern tools and their maintenance

Design and make cutting tools and fixtures to enable subordinates to carry out works

Control the economic use of materials and tools in the shop

Perform critical jobs which are beyond the capability of craftsman

Coordinate machine shop activities for various shutdown activities

Plan, organize and direct the maintenance operation which ensure the most effective return on assets

Played a key role in enhancing open communication, teamwork and a positive moral in the workplace

Aware of basic refinery safety aspects and use of ppe

Manager - production

Dongsan Automotive India pvt ltd

June 2013 – Aug 2014 (1 years)

Dongsan-manufacturer of sheet metal stamping /Fabricated welded components for Hyundai, Hwashin, etc.

Looked After Automotive Press Shop &Fabrication Weld Shop (Assembly) as a Seperate Profit Centre Head, was responsible for:

Supervise over 200 employees with full responsibility for recruiting, interviewing, hiring and training of personnel within 90% of capacity.

Manage manufacturing process to ensure product is delivered on time and under budget while maintaining quality standards.

Plan and execute the production schedule including human and material resources.

Resolve employee relationship issues, evaluate conflicts and determine disciplinary actions.

Improve efficiency of production by migrating employees and equipment to maximize utilization.

Coordinate with vendors, suppliers and contractors to ensure delivery of key materials.

Develop and implement operational improvement system such as the customer complaint and corrective action report to collect data, identify problem areas and build team to improve process

Plan, organize and direct the maintenance operation which ensure the most effective return on assets

Ensure high customer satisfaction ratings, maintain production goals and reduce inventory carrying costs.

Utilize Lean Manufacturing strategies to improve manufacturing processes and reduce costs.

Budget planning against the order- Monitoring & controlling the approved budget, in order to obtain the set value

Design training programs for new employees and ongoing projects to improve effectiveness of existing staff.

Collaborate with receiving and production personnel to review inventory levels and determine shifts in production areas that would limit materials and supplies held on hand.

Manage logistics, shipping, receiving, delivery and distribution including process improvement and problem resolution

Recommend improvements in the plant facilities, administrative policies and procedures, coordination of sales and production and other processes that may contribute to the overall effectiveness of the organization

Acheivments

Achieved O.E.E of 80% from 65% in 5 months

Reduced the setup time and increased the productivity by introducing SMED system

Reduced the cycle time of few parts by design and developed the Robot Fixtures

Saved an estimated 50% to70% rework/scrap cost through PFMEA, Kaizen, Poke Yoke, process control plan

Coached JIT principles resulting in 100% on time delivery for 14 consecutive months

Ensured a 'safety first’ attitude was consistently maintained on the shop floor

Attain a sustained improvement of 20% in productivity over the last year

Played a key role in enhancing open communication, teamwork and a positive moral in the workplace

Manager - production

Sodecia Automotive India pvt ltd

Aug 2009 – May 2013 (3.5 years )

Sodecia -manufacturer of sheet metal stamping /Fabricated welded components for Ford, Nissan etc.

Looked After Automotive Press Shop

Senior Engineer – Production Tamilnadu telecommunication ltd – Maraimalanagar July 2002 – June 2009 ( 7 years )

Successfully handling overall management of production operations for production of optical fibre CABLE and effectively handled injection moulding -Extrusion operations. Having exposure in plastic material like HDPE, LDPE, NYLON, PVC & PBT

Engineer –Production

Binny Enginering ltd –chennai

Jan 1995 - July 2002 (8 years)

Company has heavy engineering machine shop, structural fabrication, cast iron foundry & manufacturer of rice mill machineries(sheet metal). Suppliers to sugar plants, power plants, cement plants, steel plants, defence (Aluminium bridges), Indian railway(coaches), paper industry (paper cylinder)

Looked After Machine shop 4 years ( Handled horizontal boring & vertical boring machines, heavy duty lathes, miller, cylindrical grinding machine, radial drilling & other conventional machines).

Fabrication Shop for 6 years (Fabrication/Assembling of rice mill machineries) (handled sheet metal m/cs like Press brake,shearing, bending, nibbling & other mechanical press)

REJOICE ENGINEERS - Contractor power project – kalpakkam

Mechanical supervisor for 6 months

Skills & Expertise

Manufacturing, planning, production, machining, sheet metal stamping/welding, cable extrusion,Team leadership, 5S, Kaizen, ISO, FMEA, SPC, Taking corrective action, Quality compliance, training & recruitment

Education

Diploma in Mechanical Engineering with 80% – 1993

State board of Technical Education – Chennai.

Personal details

Father’s Name : Anthonymuthu

Marital Status : Married

I here by declare that all the statement s above are true

Date:

Place: chengalpet [JAYAKUMAR]

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