Narendra Kumar

adiyle@r.postjobfree.com, Mob: +91-887*******,+91-855*******

SYNOPSIS

B. Tech. in Electronics & communication Engineering, having 13 years of rich and extensive experience in manufacturing and Production with expertise in maintenance activities, Project Management & strong analytical, problem solving & organizational abilities. Possess a flexible & detail Result oriented attitude.

SPECIALITY

Certification in Industrial automation with SOFCON India pvt.ltd

Certification in training on RGB Line Equipment from KHS India in 2013.

Played a key role in preparing action plan for breakdown and maintenance activities by controlling losses and achieving highest productivity with high line efficiency.

Successfully achieved highest record in identifying core breakdown through number of counting, total time and tracking data with minor checks in stoppages.

PROFESSIONAL EXPERIENCE

[Manufacturing Manager]

[Apricot Foods Pvt Ltd. RP- Sanjeev Goenka group company]

23rd July-18 to March-2020

Apricot Pvt Ltd. RP- Sanjeev Goenka Group (Snacks, Wafers, Potato based Chips, Namkeen, Popcorn, Extruded Snacks Rajkot (Gujarat).

JOB PROFILE – Apricot Foods Pvt Ltd

Production planning and Timely delivery of production plan.

Material Planning, Production planning, Manpower Management

Tracking of wastages & reconciliation to stores.

Providing training to staff & motivating them to achieve the targets & ensuring the operations being done with safety & meeting quality standards

Following Good Manufacturing Practices (GMP) attesting to the highest quality of products

Maintaining hygiene on shop floor by ensuring good housekeeping & following 5S

Creating daily production job, booking materials, utilities & product in the jobs & weekly & monthly reconciliation of material with stores & production

Coordinating for weekly plan and planning daily shift operations

Developing new process concepts for production optimization, yield improvement and developing guidelines for the sequencing of manufacturing activities

Ensures quality standards are always maintained and to minimize wastages to target levels.

Coordinates to produce product within specifications.

Ensuring inventory of critical spare part of machines are maintained in store.

All equipment is analyzed for potential failures and appropriate maintenance tasks scheduled to prevent failure.

All equipment is calibrated and maintained according to documented work instructions where applicable. Or suppliers’ recommendations.

Ensure proper operation of utilities.

Regular condition monitoring of equipment.

Purchasing, storage, usage and stockholding of maintenance materials and spares are monitored and controlled.

Preparation & communication of weekly data so as to keep a track of the progress on a regular basis...

Control the cost of maintenance against budget and refine budget to ease justification and control of these costs.

Ensure availability and usage of right kind of tools.

Effective implementation of Asset Care management (Preventive Maintenance, Automatous Maintenance, RBC, CBM and other maintenance Activity).

Approved capital projects executed as per plan, timelines.

Overall responsibility for supervising new installations & commissioning and performance trails as per agreed document with supplier. Ensure adequate training has been provided by OEM on duly commissioner machines/equipment’s.

Project documentation must include process descriptions, operator procedures, asset register, maintenance schedules, electrical schematics, loop drawings, I/O layouts.

To identify the projects that need to be contracted & sub contracted and also to identify the contractors.

Tracking and maintaining adequate records for the project

Conduct regular internal safety and housekeeping audits to identify unsafe or unhealthy conditions.

Take action to eliminate unsafe or unhealthy conditions.

Equipment safety inspections are done and documented.

Safe working procedures specific to plant are documented approved and users are trained in their use.

Personal protective equipment is used and maintained in good working condition by employees.

Ensure work permit system maintained and recorded.

PROFESSIONAL EXPERIENCE

[Assistant Manager – Packaging and Engineering Services]

[Molson Coors India Pvt Ltd.]

3 Years

August 2015 – July 2018

Molson Coors (One of the largest groups in beer industry of the world) owned plant in Punjab. Making Beer brands of thunderbolt, Miller etc.

JOB PROFILE – Molson Coors India Pvt Ltd.

Molson Coors (One of the largest group in beer industry) owned plant in Punjab. Making Beer brands of thunderbolt, Miller etc.

Worked with MOLOSON COORS INTERNATIONAL AS an Assistant manager (Lead packaging and engineering).

Successfully completed GRB line expansion and New Krones labeler installation.

Increased the 8% packaging line efficiency with the help of preventive, reduced electrical breakdowns, TPM activity, RCA, Fishbone, UPS, autonomous maintenance and proper documentations etc.

Maintaining the all audit gaps and records regarding safety, quality and compliances.

To plan production as per schedule.

To achieve production target by arranging manpower as per schedules and requirements.

Overall responsibility for packaging maintenance to ensure that production targets, packaging and product quality specifications are met, R & M is within budget, and ensure that the department is operated to maximum efficiency.

Availability and usage of right kind of tools by the artisans

Impart training to new workman for job.

Constantly motivate, workman to achieve production target.

Continuous improvement in process to reduce the cycle time and increase in production Troubleshooting the problems by QC tools, Pareto-Chart, Why-Why analysis etc. including training of personnel for the same.

The spares/consumables & raw materials are maintained at desired stock levels

All equipment calibration and maintenance as per OEM recommendations.

Change part management as per new product introduction.

Develop the workers on the shop floor to understand & participate in problem solving through 5 why & other techniques

Reduce the wastage, process rejection by continuous improvement in process.

Plan for machine & Line Maintenance.

Ensure production must be in Quality specification.

Documentation for Production Department.

Execute the production plan. Man, power handling and achieve production target in the shifts.

Development of operator through multi skill.

Checking machines according to schedule.

TPM activities.

Handling the Electrical component and trouble shooting.

Planning and effecting Preventive maintenance schedules of various machineries to increase machine up time and equipment reliability.

Planning and implementing Autonomous Management.

Implementation of safety audits, 5'S.

Ensure Studied and recorded time and calculate the Efficiency, loss on Shift basis.

Supervised the shift people and assist the production department to manufacture a quality product.

Maintained acceptable work practices, monitored production schedules and manage the work with safety.

Maintain the shop floor discipline.

Hourly track the losses so that able to control as per target in shift or if some variance than take the corrective action immediately.

Take care all electrical panels.

B PROFILE – United Breweries Ltd. JOB PROFILE – Un

PREVIOUS EXPERIENCE

[Executive –Packaging]

[SABMiller India Meerut]

3yrs 07 month

February 2012 – August 2015

SAB Miller India (one of the top two players in the global brewing industry) owned Plant in Meerut under the name of CDBL. Making Beer brands of Haywards, Foster’s and MHL. SABMiller has 14 plants in 11 different states.

JOB PROFILE – SAB miller India

Maintenance and Asset care of packaging equipment for smooth operation with adherence to Manufacturing Excellence standard.

Facilitate continuous improvement in plant reliability through the planning and optimization of planned maintenance activities and the development of maintenance packages.

Maintenance packaging machines for smooth running of the packaging department to avoid a manpower loss due to breakdowns.

Lead, facilitate and co-ordinate teams in the identification of projects and successful completion, following MWay practices and process.

Control expenditures of maintenance & raw materials and ensuring they are within budget.

Efficient Machine operation for extract loss reduction and to ensure that beer is produced at consistent quality at low cost as per the standards set by the company.

Safe working procedures specific to process are documented and users are trained on same.

Personal protective equipment is used and maintained in good working condition by employees. Generally neat and tidy and free of dust and waste.

Provide support to the executive to ensure the optimum utilization of the equipment.

Planning and effecting Preventive maintenance schedules of various machineries to increase machine up time and equipment reliability. Achieved Highest Production in GRB line.

PREVIOUS EXPERIENCE

[Officer-Production]

[Pepsi Co. India Holding Bazpur]

04 yrs. 06month

August 2007– January 2012

PepsiCo entered India in 1989 and in a short period, has grown into one of the largest foods and beverage businesses in the country. PepsiCo growth in India has been guided by its global vision of “Performance with Purpose”. This means that while businesses maximize shareholder value, they have a responsibility to all the stakeholders, including the communities in which they operate, the consumers they serve and the environment whose resources they use.

Operation and maintenance of RGB Line Capacity – 600 BPM Machine like - Filler (Sidle), Para mix, Bottle Washer, EBI, and conveyor and case packer.

Handled a team in CSD 400 BPM CSD,200BPM Aquafina and 660BPM RGB Line.

Contribution for meeting the plants business goals during the strike period.

Electrical Practically Knowledge During Experience

Process Instrumentation: RTDS, Thermocouples, Level Sensor, Flow sensor Proximity Sensors, Relays, Contactors, Thermal overload relays.

Motors/ Starters/ Control Circuits: Induction Motors, Torque/ Speed characteristics, Star Delta Starters, DOL Starters, reversing starters, interlocking circuits, panel Wiring. Knowledge of Programming Variable Speed Drive, its Variable speed.

Knowledge of Control Circuit for D O L Motors

Knowledge of Power Circuits for D O L Motors

Testing control wiring of DOL starters IN MCC

Modification of control & power wiring of motors

Checking windings of AC Three Phase induction & Squirrel cage induction motors

Replacing of contactors coil and Contacts

Trouble Shooting of Capacitor panel for Power factor

Testing and Quality control of MCB, Switches, Fuse unit and Distribution board etc.

VFD Principal and applications.

Operation and program parameters by keypad mode.

Operation and program parameters by remote mode (start stop, potentiometer).

Basic knowledge of PLC programming and trouble shooting. (Allen Bradley, Siemens.)

Skills and Strengths

SKILLS AND STRENGTHS

Strong management reporting skills.

Excellent Documentation Skills with best Traceability

Excellent communication & organizational skills

Excellent grasping and always open to learning new skills.

Computer Proficiency

Computer Proficiency

1Windows -98, Windows-2000 Professional NT, Windows- XP, Windows Millennium. MS-Office, Internet,tally, Excel,Power point.

PERSONAL PARTICULARS

Marital Status : Married

Languages Known : English, Hindi

DOB- : 28-10-1984

Last Package : 13.72 Lac/annum

Place :

Date: Narendra Kumar

Contact this candidate