G. PRASAD RAO

: +919*********, +968******** : adixrj@r.postjobfree.com

Permanent Address

: House No. Flat Number 302, ManchukondaTowers, jawaharnagar, Sriharipiram, Vizag 530011, Andhra Pradesh

Mechanical ENGINEER&QA/QC

Seeking challenging leadership assignments across the industry

PROFILE

Dedicated, resourceful and innovative Mechanical Engineering professional, offering extensive experience of 13 years in handling Structure,Piping and Inspection of pressure vessels, heat exchangers, and storage tanks, valves.

Basic Knowledge in hot Tapping etc. Currently spearheading as a Asst Manager In L& T.

Proficient in conducting quality aspects, analysis, implementing new quality resources, quality planning and customer satisfaction.

Understanding of all aspects governing operational activities and up to date knowledge of latest technological advancements, regulations/ guidelines and statutory compliances in the industry

Familiar with All Fabrication & Internal inspection, Visual & dimensional & Hydro inspection, Magnetic Test / Liquid penetration test, Ultra Sonic test/ Radio Graphic Interpretation .

Effective resource planning/ optimization, focusing on waste reduction, enhancing productivity and profitability. Inbuilt ability to use sound judgment, decision-making skills & effectively perform in a self-directed environment.

PROFESSIONAL EXPERIENCE

L& T Hydro Carbon Dec 2019 still continue

Location :Vizag HPCL (FCHCU)

Project- Full Conversation Hydro cracking Unit

Client –EIL

Galfar Engineering & Contracting SAOG March -2016 To Nov 2019

Project- Gas Gathering System Pipe line

Client –British Petroleum (BP)

Location –Oman BP Khazzan

Quality

Carrying out the Inspection as per the ITP

Basic Knowledge in hot Tapping

Material used Duplex material (22% Cr)

Mechanized & Manual welding process qualified as per API110& ASME Sec IX

Construction code ASME B31.8 & ASME B31.3

Preparation of Weld Production Reports (WPR), Weld History sheets and pipe book.

Carrying Out Welder Qualifying test as per Approved WPS & Project specification

Reviewing of all NDT activities

Witnessing Root by Video Laser Inspection

Interpretation of RT films

Witness of Cold bends inspection and report preparation

Carry out the line walk with client prior to hydro test

Hydro test package preparation & submission

Inspection of Post Hydro activities

Witness of Piping and Pipeline Hydro testing as per client approved procedures

Reinstatement of piping and Pipelines systems after completion of all hydro test activities.

Issue of Non-conformance reports (NCR) & verification of corrective / preventive action.

Day to day recording & monitoring of weld parameters (by using Portable Arc Monitoring) pertaining to the welding of DSS flow line & Class-1 pipeline in BP Khazzan

Familiar the Pipelines Stringing activities.

Familiar the Bolt Torque, Flange management Requirements.

Familiar the Piping and Pipelines Pre-Commissioning activities

ANI Instruments Pvt. Ltd. Aug-2015 to Feb 2016

TATA CONSULTANT ENGINEERS

Project-MCPI

Consultant Engineer

Monitoring of all the mechanical inspection activities

Review of the project specification

Close monitoring of daily site progress.

Monitoring of the ‘S’ curve plan if any deviation observed.

Review of the monthly progress invoice & submission to the client

Detail Quality report preparation for submission of the client

Carrying the minutes of meeting as per the requirement.

Coordination with client & sub contractor

Weekly & monthly review meetings

Monitoring NDT & Post Weld Heat Treatment activities & doing interpretation of radiographs & preparation of Inspection reports.

Qualifying welders and issuing Welder Certificate, Welder Cards. Preparing and running PQR & WPS including Heat Input calculation.

Witnessing Hydro Test with & maintaining all Inspection documents; expertise in Codes and Standards.

Harm Chang Feb-2012 – March 2015

(Ras Al Khair De-Sal nation Project)Saudi

YANBU PHASE -3 Power & De-Sal nation Project-Saudi

Piping Engineer

Extensively involved in the fabrication, construction, installation of piping /static equipments

Preparation of Line History For over all Plant

Detail Study OF P&ID For Hydro Test Packages Preparation

Preparation of Monthly Invoice &Update Of Daily Progress Report

Implementing Of new methods in fabrication & Welding techniques as per the site requirement without deviating the codes & standards

Preparation of Hydro test packages & carry out punch list.

Inward raw materials, prefabricated materials, painting/coating material, welding/painting/coating/field joint coating/ Insulation material, Chemical Cleaning.

Implementation of welding parameters check as per approved procedure specifications on production welds & supervising the welding activities and coordinates with TPI & NDT contractors.

Working knowledge of AWS, ASME &knowledge in fabrication pipingstartfromsmallerdiameter to largerdiameter.

Checking & Witnessing of Hydrostatic/ pneumatic testing.

Studying project document in detail for preparation of Project Schedule (Level3) plain & making of ITP plain and getting approved by the clients.

Establishing welding procedures to guide production and welding personnel relating to specification restrictions, material processes, pre- and post-heating requirements which involve use of complex alloys, unusual fabrication methods, welding of critical joints, and complex post heating requirements.

Performing in process Welding Surveillance to conform preheats, inter pass cleaning, inter pass temp & heat input as per WPS.

Monitoring NDT & Post Weld Heat Treatment activities & doing interpretation of radiographs & preparation of Inspection reports.

Qualifying welders and issuing Welder Certificate, Welder Cards. Preparing and running PQR & WPS including Heat Input calculation.

Witnessing Hydro Test with & maintaining all Inspection documents; expertise in Codes and Standards.

NAGARJUNA CONSTRUCTION COMPANY LIMTED, ORISSA 2010 - 2012

(ParadeepRefinery Project)

Piping Engineer

Extensively involved in inspection and QC activities of the fabrication, construction, installation of piping /static equipments like pressure vessels, Storage Tanks, Columns Heat Exchangers.

Inward raw materials, prefabricated materials, painting/coating material, welding/painting/coating/field joint coating/wrapping material.

Implementation of welding parameters check as per approved procedure specifications on production welds & supervising the welding activities and coordinates with TPI & NDT contractors.

Working knowledge of AWS, ASME &knowledge in fabrication pipingstartfromsmallerdiameter to largerdiameter.

Well versed with optical instruments like auto: Auto Level, Theod alight, and Crosser Line.

Checking & Witnessing of Hydrostatic/ pneumatic testing.

Studying project document in detail for preparation of QAP plain & making of ITP plain and getting approved by the clients.

Preparing WPS and getting approvals from the clients & also preparing procedure documents for excavation of underground pipeline.

Attending MOM and all related aspects with client directly& preparing panting procedure for preservation of the material.

Establishing welding procedures to guide production and welding personnel relating to specification restrictions, material processes, pre- and post-heating requirements which involve use of complex alloys, unusual fabrication methods, welding of critical joints, and complex post heating requirements.

Extensively involved in inspection and QC activities of the fabrication, construction, installation of piping /static equipments like pressure vessels, Storage Tanks, Columns Heat Exchangers.

Inward raw materials, prefabricated materials, painting/coating material, welding/painting/coating/field joint coating/wrapping material.

Implementation of welding parameters check as per approved procedure specifications on production welds & supervising the welding activities and coordinates with TPI & NDT contractors.

Working knowledge of AWS, ASME &knowledge in fabrication pipingstartfromsmallerdiameter to largerdiameter.

Well versed with optical instruments like auto: Auto Level, Theod alight, and Crosser Line.

Checking & Witnessing of Hydrostatic/ pneumatic testing.

Studying project document in detail for preparation of QAP plain & making of ITP plain and getting approved by the clients.

Preparing WPS and getting approvals from the clients & also preparing procedure documents for excavation of underground pipeline.

Attending MOM and all related aspects with client directly & preparing panting procedure for preservation of the material.

Establishing welding procedures to guide production and welding personnel relating to specification restrictions, material processes, pre- and post-heating requirements which involve use of complex alloys, unusual fabrication methods, welding of critical joints, and complex post heating requirements.

Performing in process Welding Surveillance to conform preheats, inter pass cleaning, inter pass temp & heat input as per WPS.

Monitoring NDT & Post Weld Heat Treatment activities & doing interpretation of radiographs & preparation of Inspection reports.

Qualifying welders and issuing Welder Certificate, Welder Cards. Preparing and running PQR & WPS including Heat Input calculation.

Witnessing Hydro Test with PV chart & maintaining all Inspection documents; expertise in Codes and Standards.

DEUTSCHE BABCOCK AL JABER W.L.L. (DEBAJ), DOHA, QATAR2009 - 2010

Production Engineer

Identified materials against Material Test Certificates and related specification and original Code markings & verified consumables like fillers wires, electrodes, gases and fluxes

Developed welding techniques, procedures and application of welding equipment to problems involving fabrication of metals, utilizing the knowledge of production specification, properties and characteristics of metals and metal alloys, and engineering principles.

Directed and coordinated technical personnel in performing inspections to ensure workers compliance with established welding procedures, restrictions, and standards; in testing welds for conformance with national code requirements; or testing welding personnel for certification.

Received Safety award at DEBAI at Qatar in year 2010.

SHIP BULDING CENTER, VIZAG2008 - 2009

QA/QC Engineer

Performed inspection of piping materials i.e. pipe bends, fit up and welding of pipe joints & reviewed documents of NTD, film Interpretation.

Tested pressure of pipe line through hydraulic, pneumatic with different solvents & prepared procedures for different pipelines.

Witnessed Welder qualification test, hydro and pneumatic testing& maintained daily log and carried out thickness measurement, inspection of weldments and corrosion monitoring of pipelines using ultrasonic testing.

Performed UT lamination and thickness survey of ages both erosion and corrosion components, vessels, piping and tubing & visual inspection of tanks, heat exchanger and columns.

Coordinated NDT activities like MPT, LPT, RT as per requirements &prepareddocuments and giving mechanical clearance for Hydrostatic Test.

ALL WELD ENGINEERS PVT LTD2007 - 2008

QA/QC Engineer

Studied drawing in detail and preparation of BOM & schedule of the drawing. Placed purchase order of required materials.

Inspected raw materials and testing of materials as per AWS Code D1.1 and getting clearance from quality department.

Prepared test specimen for welder and trained them& getting the job clearance form stage wise; Followed all the parameters as per QAP plain& carried out Blasting and Painting activities.

Assembled the entire mechanism of the project on the dock floor and successfully moving on the track and again de-assembling it & maintained all inspection documents.

Checked and verified dimensions like Fit-Ups in accordance with Engineering Drawings.

ACADEMIA

B.E. in Mechanical Engineering 2007

Dr. Saumel George Institute of Engineering & Technology, Andhra Pradesh

CSWIP3.1 Level-2 Cerfication No89369

ASNT LEVEL II in RT, UT, MT, PT, VT Certification Course

Technical Skills: AutoCAD, Microsoft Office, Adobe Acrobat, MS-Project

Date of Birth:12thAug 1985

References: Available on request

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