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Engineer Quality

Location:
Sharjah, United Arab Emirates
Salary:
200,000 USD per annum
Posted:
December 25, 2020

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Resume:

CURRICULUM VITAE

A.Dinesh Kumar M.Sc, M.E, C Eng, MWeldI Thendral, A14, Vaigai Vilas

Senior Welding Engineer Agriculture Colony Street

PETROFAC INTERNATIONAL (UAE) LLC., Kochadai, Madurai – 625016

Mobile :971*********, 971*********,009********** Tel : 91-452-*******

Email : adix67@r.postjobfree.com Email :adix67@r.postjobfree.com

EDUCATIONAL QUALIFICATION

Chartered Engineer of United Kingdom Engineering Council through TWI - UK

Master of Engineering in Materials Science - Metallurgical Engineering from Bharathidasan University through National Institute of Technology formerly Regional Engineering College, Trichy-Tamil Nadu-India-May1991 – December 1992.

Master of Science in Materials Science from College of Engineering, Anna University, Chennai-Tamil Nadu-India-May 1989 – April 1991.

Bachelor of Science in Physics from Madurai Kamaraj University-Tamil Nadu-India-May 1986 – April1989

CERTIFICATION

Auditor /Lead Auditor from LRQA & IRCA – UK,

CSWIP 3.2.2 Senior Welding Inspector- Level 3 from TWI-UK,

Management Development Program for Executives in IIM-B –July 2009

Post Graduate Certification in Project Management from IGNOU – New Delhi

PROFESSIONAL MEMBERSHIP

Member of American Welding Society – Membership Number – 2026736

Member of The Welding Institute-UK – Membership Number -541117

CLIENT WELDING ENGINEER APPROVALS

Abu Dhabi Company for Onshore Oil Operations (ADCO)

British Petroleum UK

Saudi Arabian Oil Company - Saudi Arabia.

EXPERIENCE

Total Years of Experience: 24 years in QA/QC and Welding of EPC functions of Oil & Gas industry

(a)Senior Welding Engineer – Petrofac International Sharjah-UAE – 17th October 2012 to Till Date

As a Senior Welding Engineer of QA/QC Department, develop welding specification for the project, review pre bid documents, addressing queries of procurement for pre-bid, taking part in pre inspection meetings, guide team of welding engineers on review of welding procedures, providing solutions of welding and testing of materials to vendor.

PROJECT EXPOSURE

Senior Quality Engineer – Welding – Thai Oil CFP -1.7 Billion US$, Client – Thai Refinery – Thailand

Senior Quality Engineer – Welding - Qusahwira Phase II -0.7 Billion US$, Client – ADNOC Onshore - UAE,

Lead Quality Engineer - Welding & Materials for Fadhili Gas Plant, Sulfur Recovery Units -Project Value - 1.7 Billion US$, Client - Saudi Arabian Oil Company - Saudi Arabia.

Lead Quality Engineer - Welding & Materials for Clean Fuel Project -MAB1-KNPC, Project Value - 3.3 Billion US$, Client - KNPC.

Senior Quality Engineer- Welding for Sullom Voe Gas Sweetening, Project Value – 800MMUS$Client - BP-UK, Country- UK.

Senior Quality Engineer- Welding for Bab Habsan -1, Project Value – 187MMUS$ Client - ADCO, Country- UAE.

Senior Quality Engineer- Welding for Badra Oilfield Development Phase 1, Project Value – 330MMUS$, Client-Gazprom Neft Country – Iraq.

DUTIES & RESPONSIBILITIES

Leading the team of welding engineers.

Welding requirements review during pre-bid and project TQs.

Participation in Pre inspection meetings

Preparation of Project Welding Specification

Welding engineering support for project, construction site and vendors

ACTIVITIES PERFORMED

Review of contractual requirements of welding as per ASME Sec IX, V, VIII, II A,B & C, AWS D1.1, ASME B31.3, 31.4 & 31.8, API 1104, API 5L & 5L D, NACE MR175, TM177 & TM 284 & Shell DEPs .

Preparation of Specification for Welding Engineering.

Review of WPS/PQR and guiding contractor and vendors on welding of Carbon steel, Low Alloy Steel, Austenitic Stainless Steel, High Alloy Austenitic Stainless Steel(6 Mo, DSS & SDSS), Nickel Alloys, Alloy 625 & 825Overlay, Martensitic Stainless & Ferritic Stainless.

Review of WPS/PQR and guiding contractors and vendors on welding of CRA weld overlay in vessels, pipeline, piping, valve, and pump.

Welding Technology Support to project.

Supplier Quality Support in the areas of welding.

Pre-bid and review of technical queries of welding.

Planning WPS / PQR for a project.

Review of Quality control procedures and Inspection & Test Plan of welding activities.

Developing, Establishing, Maintaining Quality Management System of welding.

Quality System Audit.

(b.1) Lead Engineer - Dy General Manager - ME&S (Materials Engineering & Services- Engineering Division – Mumbai Engineering Centre -Reliance Ports & Terminals Ltd -Leading Refinery, Petrochemical, Oil & Gas Organization ) – Feb 2009 to 14th September 2012

Lead Engineer of ME&S involved as Material/Welding Engineering Specialist for the Engineering functions of Refinery, Petrochemical & Gas projects.

PROJECT EXPOSURE

Ethylene Oxide & Ethylene Glycol Plant,

Butene & MEG Plants,

RJ Crude, A1 Berth Pipeline / Piping of Jamnagar Export Refinery Project &

Styrene Butadiene Rubber & Poly Butadiene Rubber projects.

DUTIES & RESPONSIBILITIES

Leading the team of engineers.

Welding/Material requirements review during pre-bid and project TQs.

Participation in Pre inspection meetings.

Preparation of Project Welding Specification.

Welding/Material engineering support for project, construction site and vendors.

Man-hour estimation for projects.

ACTIVITIES PERFORMED

Review of contractual requirements of welding/materials.

Preparation of Specification for Welding Engineering & Materials.

Selection of Materials, NDT & Heat Treatment.

Metallurgical trouble shooting & Welding Technology Support.

Material engineering and procurement support.

Supplier Quality Support in the areas of welding.

Pre-bid and review of technical queries of vendors for welding.

Review and approval of WPS / PQR.

Review and approval of NDT procedures including TOFD & AUT.

Review of Quality control procedures and Inspection & Test Plan.

Developing, Establishing, Maintaining Quality Management System.

Inter department Quality System Audit.

(b.2) Deputy General Manager - QMD (Quality Management Department) – Reliance Ports & Terminals Ltd – Maharashtra (EPCM group of Reliance Industries Limited – Leading Refinery, Petrochemical, Oil & Gas Organization) – Nov 1997 to Feb 2009

PROJECT EXPOSURE

Quality Management Department professional for welding and inspection of the Refinery & Petrochemical construction (1997 -2002).

Quality Management Department professional for quality control of Infrastructure Development Project (2002 -2006).

Spread Quality Manager of Gas Project (2006 – 2009).

DUTIES & RESPONSIBILITIES

Inspection of Refinery, Petrochemical & Gas Pipeline construction.

Leading the team of quality control engineers.

ACTIVITIES PERFORMED

Involved in developing Welding procedure specification, NDT procedures, AUT procedures, formats and system for Quality Assurance and Control for the EWPL project.

Supplier quality evaluation activities for Refinery & Petrochemical complexes and Pipeline projects.

Welding Technology Support to Refinery & Petrochemical complex construction at Jamnagar-Gujarat - India under the consultancy of M/s Bechtel.

Mechanical construction Inspection of Refinery & Petrochemical complexes construction at Jamnagar-Gujarat - India for DTA (1.5million barrels per day) and SEZ (2 metric million tonnes per annum).

Inspection of Quality & Yield Improvement Project of Refinery & Petrochemical complex at Jamnagar-Gujarat - India. Pertaining to nozzle & piping addition / modification in Crude & Coker plants.

Inspection of Value Maximization Project of Refinery & Petrochemical complex at Jamnagar-Gujarat - India. Pertaining to nozzle & piping addition / modification in FCCU, Crude & Aromatic plants.

Inspection of Petroleum Product Storage Terminal – Ennore- India. Pertaining to tanager construction, piping and cross-country pipeline from Jetty to terminal.

Inspection of Petroleum Retail Outlet construction. Pertaining to Civil, Mechanical and Piping.

Inspection of Petroleum Storage Mini Depot. Pertaining to Civil, Mechanical, Tankages & Piping.

Auditing & reporting to the management of all the construction activities of Multipurpose Chemical Terminals located in the various locations of India.

Review and approval of WPS / PQR.

Cost evaluation of welding consumable for the project.

Reconciliation of welding consumable.

Review and approval of NDT procedures of AUT (TOFD & Phased Array) for EWPL.

Inspection of Pipeline, Piping, Pressure Vessel & Storage Tank.

Preparation of Quality control procedures and Inspection & Test Plan.

Developing, Establishing, Maintaining Quality Management System.

Quality System Audit.

(c)Welding Engineer – Al Saghyir Steam Boilers, Riyadh, Saudi Arabia – Approved manufacturer of Saudi Aramco & SABIC – Dec 1995 to June 1997 .

PROJECT EXPOSURE

5T to 50T Boilers, pressure vessel and shop fabricated tanks for SABIC.

DUTIES & RESPONSIBILITIES

Welding Engineer of the shop.

Development of PQR.

Implementation of approved WPS.

Maintenance of Welding Quality System for ASME U stamp.

ACTIVITIES PERFORMED

Preparation of WPS/PQR.

Processing of approval of WPS/PQR with client.

Qualification of welders.

Maintenance of ASME U stamp activities of shop.

Issue and control of welding consumable.

Procurement support and reconciliation of welding consumables.

Implementation of approved WPS.

(d)Metallurgical Engineer (Welding) – Hindustan Motors Earthmoving Equipment Division – Tiruvallur - September 1994 to November 1995.

PROJECT EXPOSURE

Manufacturing of earth moving equipments.

DUTIES & RESPONSIBILITIES

Welding Engineer of the shop.

Development of PQR.

Implementation of approved WPS.

Study and implementation of new welding process.

ACTIVITIES PERFORMED

Preparation of WPS/PQR.

Processing of approval of WPS/PQR with HOD of Quality.

Qualification of welders.

Batch testing of welding consumables.

Issue and control of welding consumable.

Procurement support and reconciliation of welding consumables.

Implementation of approved WPS.

(e)Research Associate - National Institute of Technology, (formerly Regional Engineering College) - Trichy – Jan 1993 to Jun 1994.

PROJECT EXPOSURE

Government of India Sponsored Projects.

DUTIES & RESPONSIBILITIES

Assisting professors in sponsored projects.

Lecture classes for UG – Metallurgical Engineering.

Lab and practical classes for UG – Metallurgical Engineering.

TECHNICAL PAPERS

1.The Changing Scenario in the Welding of Tanks Using Automated Welding Processes- Presented in the Indian Institute of Welding – National Welding Meet -21st February 1998.

2.Self-Shielded Flux Cored Arc Welding: A Productive Alternative to Stick Electrode Welding in Welding of Storage Tanks & Pipelines –Selected for International Welding Conference Poster Presentation held in New Delhi ‘99.

REFERENCE

Mr A J Vyas – Senior Vice President – QA/QC Corporate -Reliance Industries Limited – Reliance Corporate Park – Thane – Belapur Road – Mumbai.

Mobile No : +917*********

Mr S C Goel – Senior Vice President – QA/QC Corporate -Reliance Industries Limited – Reliance Corporate Park – Thane – Belapur Road – Mumbai.

Mobile No : +919*********

PERSONAL DETAILS

Date of Birth & Years: 01/06/1968

Passport No.: Z2506096, Valid upto : 14/07/2023

Marital Status: Married

A.Dinesh Kumar



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