Anil H. Giri

Contact No: 075********/ Email: adiwji@r.postjobfree.com

CAREER FOCUS

Seeks a challenging position with exposure to new technologies and advanced techniques in developing and implementing best practices in Operation Roll shop of Rolling Mills.

PROFESSIONAL SYNOPSIS

Joined Electrotherm company samakhiyali, kutch, Gujarat as an Assistant Manager

RollShop &Guide box from 1st april 2019.

A new rolling mill of kathuria and guide box from holltech england.

The mill has production capacity of 15000 tons per month production capacity producing TMT sizes from 16 to 36mm TMT, and round of 16,20,25,32,36,38mm.

The mill consists of two roughing stands, two intermediate stands and 6 finishing stands, intermediate and finishing are continous stands.

Assembly of mill stands for intermediate mill of TMT bar mill.

Assembly of mill stands for finishing stand TMT barmill .

Assembly of mill stand Guide box for bar mill.

Programming for CNC lathe for Roll TURNING - Fanuc System .

Responsible for any modification.spare arrangement and repair.

Core member for ISO: 9000-2000 certification in Roll shop departments

Roughing roll, intermediate roll, finishing roll and guide box procurement .

Maintaining proper roll tonnage via roll history card.

Maintaining guide box spare.

Worked in from feb 2017 ITTEFAQ STEEL PRODUCTS COMPANY JEDDAH SAUDI ARIABIA

With production capacity of 5500 tons per day in two rolling mill producing Tmt sizes from 12mm to 32 mm. Single Slitting of sizes 12mm, 14mm,16mm and 18mm produced.

RollshopFormen.

STAND ASSEMBLY, ROLLTURNING AND GUIDE BOX SECTION OF BARMILL of plant.

Thorough knowledge of all machines used in machine shop.

Good knowledge of problem solving skill.

Ability to lead a team with proper co-urdination and control.

Knowledge of hydraulic press.

Assembly of mill stand for rolls of bar mill and preventive maintenance of same.

Assembly of mill stands for intermediate mill of bar mill.

Assembly of mill stands for finishing stand bar mill .

Assembly of mill stand Guide box for bar mill.

Programming for CNC lathe for Roll TURNING - Fanuc System .

Responsible for any modification.spare arrangement and repair.

Core member for ISO: 9000-2000 certification in Roll shop departments

Roller stand changing as per required section.

Worked in HILL METAL ESTABLISHMENT as RollingmillRollshopIncharge may2012 to march2015, Steel Company manufacturers of Torsional steel rebars in sizes 8mm to 32mm(TMT.),situated in AL KHUMRAH,JEDDAH, Saudi Arabia.NCO&Morgardshammer Rolling mill consists of ROUGHING and continuous 12 horizontalstands, pinch roll,water boxes, flying shear,tail breaker with double line twin channel,cooling bed followed by cold shear, bar counter area, Tying machine,weighing machine and storage area.

The mill is of 45 tons per hour capacity and furnace is charging pusher50Tons per hour capacity.The billet is 130*130*6000mm long, producing 12,14,16,18,20,22,25,28,32mm rebar(tmt.)

Job Profile :

STAND ASSEMBLY, ROLLTURNING AND GUIDE BOX SECTION OF BARMILL of plant.

Assembly of mill stand for rolls of bar mill and preventive maintenance of same.

Assembly of mill stands for intermediate mill of bar mill.

Assembly of mill stands for finishing stand barmill .

Assembly of mill stand Guide box for bar mill.

Programming for CNC lathe for Roll TURNING - Fanuc System .

Responsible for any modification.spare arrangement and repair.

Core member for ISO: 9000-2000 certification in Roll shop departments

Roller stand changing as per required section.

Guide box setting in mill as per section.

Pass setting in mill as per section.

Stand height setting.

Roll clearance setting as per requirement.

Attending all kind of break- downs in mill.

Rollshop management.

Catering to mill for roll assembly and guide assembly.

Manage manpower and machine shop.

Follow up for spares with purchase.

Studying the pass profiles, machine and ensure that profiles are correctly machined.

Leading a team of employees in shift.

Trying to achieve minimum down time in mill due to rollshop.

Contard on consumption of consumables.

Zero cobbles or misroll due to guide or cost failure.

Zero defects quality issues due to rollshop.

Worked in M/s MaithanIspat Ltd, Jajpur Road, Orissa as Manager – HSM operation since June’2010 to August 2011. It is a heavy structural mill which was under erection and commissioning stage. The Rolling mill consists of heavy section mill of 0.2million TPA capacity for producing 200-600mm beams, 200-400 mm channel,110-150*150mm angles.

The mill consists of one walking beam type Reheating furnace of 100ton/hr. capacity.

42” Breakdown stand

32” 2 high stand

3 stand universal mill

90m cooling bed

Inline Roller Straigtning Machine

Finishing facility consists of 2 cold saws and piling equipment .

JOB PROFILE:

1. Assembly of Universal rougher,edger and finisher mill stand roll of Heavy Section Rolling Mill.

2. Assembly of 42”roll assembly, preparation of strippers for 32”roll,rougher,edger,finisher.

3. Involved in erection and commissioning of Heavy Section Rolling mill project.

4. Knowledge of entering receipe of I beam size into pulpit HMI.

5. Proper Monitouring of billet to I beam size from furnace to stacking .

6. Knowledge of roll changing activities of BDM,32inch, Universal rougher,edger,finisher mill (UBM).

7. Knowledge of hot saw,coldsaw,changing blades.

8.Knowledge of Rsm roll assembly and change to required sizes.

Working on shift planning, allocation of work, preparing the rolling process schedules.

Handling Production Planning, Material& Manpower Planning, Achieve Production Targets, Quality, Rejection Control, Troubleshoot, Team Development, Inter-Departmental Co-ordination, productivity improvement.

Working on preparing the roll stands and supplying them to the mill, roll turning operations, stripper guide preparation for different sections, etc

Looking after the entire activities of the Roll shop.

IN Maharashtra Seamless Limited from 26/3/2008 to 20/06/2010 at Mumbai is a leading and largest Manufacturer of Seamless pipes and tubes in the country with the finest quality and wide product range of .1 1/4” to 7”, using Cross Roll Piercing and Elongation (CPE) technology and plug mill for manufacturing of largest diameter seamless pipe. An ISO 9001 & 2000 company.

Position : Deputy Manager (Production)

Maintaining the production with quality control, and production records given to CMD secretariat.

Data entry and maintain records for history i.e. date & time of maintenance, spare consumed, etc.

Utilization of available spares and consumables as per recommendation supplier or in consultation with superior i.e. greasing and oil change as per schedule only and spare replacement on condition based.

Execution of Rolling job on priority wise.

.Knowledge of Quality management system related to, ISO, TPM, etc. and ensures compliance w.r.t. regulations.

Solves minor problems within the group.

IN GLOBAL STEEL HOLDINGS LIMITED. AJAOKUTA, NIGERIA from 28/10/2006 to 26/03/08 as a Senior shift in charge Operation for wire rod mill. with all horizontal stand from 1 to14 &sketblockmill consisting of 10 stands .with production capacity of 30,000tons per month. Production of hot rolled coils of 5.5 & 6mm rounds and rib bars of 8,10,12 mm.

PRODUCTION OF WIRE ROD MILL : Senior shift in charge Operation

Roller stand changing as per required section.

Guide box setting in mill as per section.

Pass setting in mill as per section.

Temperature control in furnace as per material grade given.

Inspection of finished product with in control limits.

Attending all kind of break- downs in mill.

Stabilizing the mill which consists of horizontal stands,roller tables, flying shears, Sket Bock mill, water boxes, pinch roll, etc.

Rings( TC Rings ) preparation for the mill, planning the ring changes, groove changes, mill preparation for section changes, repair/development of spare parts for the mill, etc.

Maintaining the data for the smooth running, planning changes, section changes, etc.

In SUZANA STEEL CHENNAI from01/12/2005 to 31/05/2006,as a shift incharge operation through Metro consultant, producing a TMT of 8,12,16, having roughingstand,4 horizontal,repeater,5&6horizontal, then odd7,9,11as vertical and even 8,10,12 horizontal.

IN Jairaj steel Hyderabad from 01/06/2006 to24/08/2006 consists of three roughing stand, four intermediate stand and six finishing stand producing TMT from 8mm to 16mm'

In ISIBARS LTD. KHOPOLI Raigad Dist. from 01/07/2005 to 30/11/2005.

As a Senior Engineer position for Rolling mill (Pominy mill from Italy) in Roll shop ( Guide box is of Holltech from England) with production capacity of 50,000 tonnes per annum. producing round coil and bars from 5.5mm to 24mm diameter. The mill consists of 1 roughing with 6 passes and from 2 to 15 nos of stand in continuous line and block mill of 8 stands.

On 22 December 1997 - 30th June 2005 in MUKAND Limited, a member of BAJAJ Group, Kalwa, Thane India Manufacturers of Stainless Steel and non Stainless steel Wire rod bars turnover of around 1000 crore with production capacity of TWO LAKH TON per annum,technical collaboration with MORGARD SHAMMERSWEDEN.

Section producing from 5.5mm. round to 28.5mm. round in Wire Rod mill .

ROLL SHOP : Junior Engineer

STAND ASSEMBLY, ROLLTURNING AND GUIDE BOX SECTION OF WIRE ROD MILL including BLOCKMILL,BAR and BLOOMING MILL of plant.

Assembly of mill stand for rolls of bar mill and wire rod mill and preventive maintenance of same.

Assembly of mill stands for intermediate mill of bar mill and wire rod mill.

Assembly of mill stands for MH BLOCK STAND of wire rod mill .

Assembly of mill stand Guide box for wire rod mill, bar mill and blooming mill.

Programming for CNC lathe for Roll TURNING - Fanuc System .

Roll turning by CNC and conventional lathe [Both copying and manual].

Responsible for any modification.spare arrangement and repair.

Core member for ISO: 9000-2000 certification in three departments [wirerod mill,Bar mill and blooming mill ].

EDUCATION

Diploma in Mechanical from ShreeRam Polytechnic, Airoli, M.S.B.T.E MS in 1997

TRAINING PROGRAMS ATTENDED

Hydraulics &Pneumatics.

ISO 9001:2008

Effective Communication and Writing Skills

IT SKILL SET: WINDOWS, MS-OFFICE, ETC.

PERSONAL DATA

Date of Birth : 02.02.1977

Father’s Name : Harisingh J. Giri

Marital Status : Married

Nationality : Indian

Permanent Address : 303 PandurangLeelaAppartment, Behind National

Hotel,Old Mumbai Pune Road, Kalwa, Thane

400605

Passport no.& expiry :P4664728, 03/01/2027

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