Process Engineer

SUHEL MALI

Binghamton, NY ***** ***********@*****.*** 607-***-**** LinkedIn

EDUCATION

Master of Science in Industrial and Systems Engineering May 2020 Binghamton University, SUNY (GPA 3.51/4.00) Binghamton, NY Bachelor of Engineering in Mechanical Engineering May 2017 Pune University Pune, India

COMPETENCIES

Certified Lean Six Sigma – Green Belt Binghamton University

Project Management Essentials and Python Foundation certifications Binghamton University

Lean Manufacturing Tools – 5S, DMAIC, Kaizen, JIT, Kanban, Value Stream Mapping, FMEA

Continuous Improvement, Quality Assurance, Procurement and Inventory Control

AutoCAD, Minitab, Microsoft Office suite, Python, Tableau

PROFESSIONAL EXPERIENCE

Supply Chain Process Engineer June 2017 – June 2018 Parshwanath Engineers Pune, India

Enforced Kanban pull system and reduced idle time of process by 12% applying bottleneck approach

Administered purchasing, sourcing, warehouse management and improved KPIs of plant logistics

Evaluated potential sources of errors and diminished scrap saving up to INR 35k (~$480) weekly

Designed and assisted on-site for customer personalized product requirements

Manufacturing Intern Nov 2016 – Feb 2017

J.P Engineers Pune, India

Manufactured ‘Ball Valve’ – machining ball on CNC, milling, buffing and casting of valve

Eliminated congestion due to improper machine positions in manufacturing unit

Validated standard operating procedures (SOPs), gauged, calibrated and generated measurement reports

PROJECTS AND ACTIVITIES

Car Parking Shed

Supervised in measuring parking area, fabricating, assembling and installing components for residential building

Recommended alternative layout design and negotiated prices, resulting in cost saving of $620

Ensured system and product capabilities by formulating feasibility and quality testing methods Analysis and Optimization for Einstein Bros. Bagels

Modeled real-time data from Einstein Bros. Bagels at BU to optimize process applying Arena

Improved system with inventory and flexible multiple server, achieved 8% lower wait time for customers

Simulated single server queue and proposed changes with cost analysis Vacuum Assisted Resin Transfer Molding

Designed and manufactured a mold for injection molding process to perform VARTM

Achieved 45% better uniformity and 19% superior tensile strength compared to traditional Hand-Lay method

Analyzed thickness gradient, hardness, tensile and flexural strength operating UTM and ANSYS Machine Learning to Predict Soccer Match Outcomes

Developed prediction model using logistics regression and SVC on python language

Predicted soccer match outcomes, points, goal difference and win rate with a confidence level of 54%

Implemented Tableau to scrutinize and compare complex data visually Multivariate Data Analysis of Food Calories and Pricing

Applied linear regression and cluster analysis on SAS to create a healthy and economical diet

Determined relation between food prices, portion sizes and calories per portion using linear regression

Grouped food types based on price and calorie content through cluster analysis Compound Gear Train

Lead a team of 3 in developing of spur gears by calculating sizes, number of teeth and gear ratio

Optimized design using AutoCAD and material change led to weight reduction by 63%

Implemented and replaced earlier used gear train in lab with lesser noise generation Solar Training Program

Soldered and assembled solar powered night lamp using 4 mini solar panels, LEDs, battery and PCB

Presented seminar on ways of solar energy consumptions and future need Presentation on ‘Ultrasonic Welding’

Introduced ultrasonic welding, method of producing welds, application and comparing other types of weld

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