Subrata Bhat ***A, Co-Operative Colony,

+91-865******* Bokaro Steel City,

E-mail: adis36@r.postjobfree.com Jharkhand - 827001 With profound technical knowledge, managerial capabilities, creativeness I aspire to help organisation to reach its goals with strong determination, sincerity of purpose, devotion to duty and determination to succeed, I aim to occupy a challenging position.

PROFILE S UMMARY

• A Mechanical Engineer with more than 25 years’ experience in End-to-End Project Management (from Concept to Commissioning), O & M at state-of-the art technology Integrated Steel Plant upto 3.6MTPA.

• Major Projects handled with :–

1.2MTPA MIDREX SIP – Revamping of Reformer, Natural Gas System.

Pulverised Coal Injection M/c. – technology from Küttner GmbH.

LDO/FO/LPG Tank Farms, Decanting System & Distribution Network.

37.5 & 100 TPD Oxygen plant-ASU, LOX Handling system.

Utility for Integrated Steel Plant – Water Treatment Plant, Effluent/Sewage Treatment Plant, Drinking Water Plant, Cross Country pipeline, Raw Water Intake facility, Raw Water Reservoir – Chemical Dosing & Pumphouse, Fire Hydrant network, Fin-Fan Cooler, Cooling Towers, Pumphouses, Centralised Chiller, Boiler for VD, WHRB, Centralised Air Compressor station, BF Gas Holder, LD gas Holder.

Above/Underground Pipelines for all Media (Gases, Water, Steam & Oil) for entire integrated steel plant complex.

Flue gas & Fuel Energy Management.

• Expertise in Greenfield/Brownfield Project Management with complete accountability of Formulating & Implementing Business Plans, Capacity Planning starting from Concept to Commissioning and Hand-over with emphasis on following:

Detail Engineering & System Design with renowned consultant like EIL, MECON, M N Dastur & Co., SDM.

Technology Transfer.

CAPEX/Budgeting – Effective Cost control (Procurement, Site Cost, Contracts, Fixed Cost)

Tendering, Vendor development – Techno-Commercial discussion, Evaluation, Contract Finalisation.

Risk Assessment, Evaluation & Mitigation.

Construction/Execution – Scheduling, Sequencing of Project Network Activities based on Total Float & Critical Path.

Site Supervision - Technical Support, Resource Planning - Optimisation.

Review/Monitoring Progress, ensuring no cost overrun, MIS.

Pre-Commissioning, Commissioning (PAC/FAC test) and Hand-over..

Ensuring Statutory Compliance from Pollution Board, Water Resource Dept., CCOE, CIB for obtaining Approvals, Clearance and License etc.

Strict adherence to laid down HSE standards and norms.

Impart training on Project Management.

• In-house design & implementation of Energy Saving, Cost Saving & Waste reduction Projects like minimising usage of Natural Resource (Water/LPG) by utilizing plant discharge waterafter treatment/ replacement of LPG by using Own generated Flue Gas, ZLD.

• Skilled in Plant Operations & Maintenance to achieve targeted Goal, setting Benchmark & aiming at Zero Downtime by improving OEE, Analysis of Failures - RCA, MTBF, MTTR, CAPA, Predictive & Preventive Maintenance, apply proper CBM Techniques, Optimising Inventory/Spares Management, Implementation of Quality Improvement Techniques like TPM etc., Digitisation & Process Automation.

• Hands on experience on SAP PM & SAP MM.

C ORE C OMPETENCIES

~ End-to-End Project Management ~ Operation & Maintenance ~ Strategic Planning &

~ Detail Engineering & System Design ~ Energy Management Decision Making

~ Resource Planning & Optimisation ~ Process Improvements ~ Inventory Management/

~ CAPEX / Budgeting ~ Plant Downtime Control Cost Control

~ Contract Management ~ Value Engineering ~ Team Management ORGANIZATIONAL E X P ERIENCE

Electrosteel Steels Ltd., Bokaro Sept.’09 – present HOD – Utility & Engg. Services (Reporting to Sr. GM - Maintenance) Growth Path

Sept’09 – Mar’11 – AGM

Apr’11 – Mar’14 – DGM

Apr’14 – Mar’17 – Sr. DGM

Apr’17 – till date - JGM

Role:

• Erection, Testing & Commissioning of Utility system of 2.5MTPA Integrated Steel Plant complex comprising of Raw Water Intake, WTP, ETP, STP, Centralised Air Compressor station, BF & LD Gas Holder.

• Construction Water & Drinking Water arrangement for entire steel plant Project complex including Dormitory area habitat of around 2000 manpower of Indian/Overseas Contract Engineers, Supervisors, Workmen and Consulting Engineers.

• Design, Detail Engg., Erection, Commissioning of medium pressure (10kg./cm. ) Steam pipeline network.

• Detail Engg., Procurement, Erection of Fire Hydrant system for yard/shop of entire complex.

• Oxygen Pipeline network – Pickling, Erection, Testing, Flusing, Blowing and Charging from Oxygen Plant to SMS, BF & Rolling Mill.

• Erection, Testing, Commissioning of all media pipeline network of all Gases, Water Services & Steam.

• Project Planning, Scheduling, Review Progress & arrangement of resources in time.

• Integrated trial run and Commissioning.

Highlight:

• Erection, Trial Run, Commissioning of following Utility facilities for 2.5MTPA Integrated Steel Plant :

100MLD Raw Water Intake facility - Detail Engg., Specification/BOM finalization of equipments

(Mechanical, Electrical & Instruments), Location finalization at Damodar river bank, Erection- Commissioning, Approval from WRD - GOJ.

10.8KM Cross country pipeline from Intake to WTP – Laying of DN1000 DI pipeline with associated system.

Construction of 3750 Cubic Meter/Hr. Water Treatment Plant. Erection of all Mechanical, Electrical equipments & Instrumentation including Chemical Dosing system, Agitators, Mud Scrappers, High pr. Filtration unit, Pump houses – having direct motor driven & VFD pumps for filtrationunit, sludge disposal, distribution of filtered make-up water of each capacity 2000 Cubic Meter/Hr.(450KW) and associated systems & shop piping.

Erection/Commissioning of Drinking Water Plant having Ultra-filtration/ Chlorination system.

Construction of 650 Cubic Meter/Hr. Sewage Treatment Plant. Erection of all Mechanical, Electrical equipments & Instrumentation including Sludge pumps, Thickener, Screw pump, Drum Filtration system, Tube Settler, Chemical Dosing system, shop piping etc.

Fire Hydrant pump house, Storage tank – 2nos. to cater entire plant premises.

Centralised Air Compressor Station comprising of 3 x 16,800 NM3/hr. Centrifugal Compressor, Dryer, 2x100 NM3 Air Receiver tank, Cooling Tower & Pump house.

LPG Storage & Distribution – Design, Capacity finalization, Detail Engineering, Finalisation of location as per PESO guideline, Techno-Commercial discussion with Vendors, Evaluation, Contract finalization, Construction/Erection/Testing/Charging of Decanting facility, Storage tanks, Vaporisers, Transfer Pumps with all Electrical & Instrumentation. Obtaining CCOE Approval for Storage License, Testing of Equipments as per SMPV rules.

Blast Furnace Gas Holder - 1,00,000 Nm3 thin film oil seal type, self balanced along with Oil Pump house, Oil-Water Separator system, Purging system, Spray Cooling system, Auto Vent system with complete Auto-operation.

LD Gas Holder - 50,000 Nm3 Dry Seal type alongwith Inlet/Outlet Valve (Goggle, Butterfly etc.), Radar type Auto Level Controller, WET type ESP with Dust control Mechanism, Blower house for delivery of pressurized gas, complete Instrumentation and Automation.

Fabrication, Erection, Testing (NDT/ Hydrotest/ Pneumatic), Flushing and Commissioning of all Media pipeline network across the plant include BF Gas upto DN2400, LD Gas upto DN2000, Cold Blast DN1800, Waste Fume DN2000, MP & LP Nitrogen, Argon, LPG, Compressed Air, Make-up water-DI pipeline upto DN700, Treated Plant Return Water, Drinking Water-HDPE/PN10 upto PE455, Soft water & Fire Hydrant network.

• Setting up Energy Management Centre :

Energy Audit of Integrated Steel Comples with emphasis on following: i. Reduction of usage of PCI at Lime Plant:- Reduced to 56 Kg/Ton of Lime from 120-130. ii. Replacement of LPG with LD gas for flaring.

iii. Reduction of LPG consumption for entire plant – from 1.74 to 0.9Kg/TCS iv. Effective control on Utilisation of BF Gas – achieved 94.6% v. LD gas Utilisation - achieved 110 NM3/Ton of molten steel vi. Reduction of BF fas at Hot Blast Stove from 115000 to 850**-***** NM3/Hr. vii. Process control for optimization of consumption of Steam, Compressed Air, Media gases like Oxygen, Nitrogen and Industrial water.

viii. Regular audit to prevent leakages & reduce wastage. ix. Achieved Specific Water consumption to 2.56 M3/TCS x. Wealth from Waste – Reuse of plant discharge/blowdown water after required treatment to achieve ZLD, 25.75% of total water consumption being recycled. xi. Electrical Power Saving

xii. Digitization – for better Process Control, Centralised data collection and control on all Media and Power,

Reduced Specific Energy consumption from 8.5 to 6.9 GJ/TCS.

• Arrangement of Construction & Drinking Water during project – Borewells, tanks and associated pipeline. Erection/construction of pumphouse, tanks and pipeline for trial run & commissioning of first BF(350M3) with borewell water.

• Steam Pipeline Network - Design, Detail Engg. - obtaining Approval from Bureau Veritas, Erection, Testing(NDT & Hydrotest), Flushing & Charging – obtaining Approval from IBR of medium pressure

(10kg./cm. ) steam pipeline network alongwith necessary expansion loop, Valves, Trap system and Insulation.

• Oxygen Pipeline – Erection, 100% RT, Pickling, Pneumatic Test, Flusing, Blowing, Cardboard Blasting, Purging with Nitrogen, Charging and Commissioning of High Pressure (25kg./cm. ) Yard Oxygen pipeline network and inside shop at SMS, BF & LRS/PCM.

• Design, Detailing, Procurement, Erection & Commissioning alongwith degreasing of Valve/ Instruments, Earth Protection, Venting system of Oxygen Line PRS for BOF Lance, BF enrichment, PCM/ LRS – Ladle preparation.

• Fire Hydrant Pipeline - Detail Engg., Technical Evaluation/ Procurement, Site Contract finalization, Laying, Hydro Testing & commissioning of fire Hydrant pipeline for entire plant and inside shop piping for Sinter, Oxygen Plant, BF & SMS.

• Inside shop media piping for PCI & Sinter Plant – MP & LP Nitrogen, LPG, BF Gas, Compressed Air, Make- up/Drinking Water and Pump houses – Erection, Testing & Commissioning.

• Air-Conditioning & Ventilation - Detail Engg., Equipment Selection, Procurement, Contract finalization, Erection, Commissioning of upto 280TR Screw Chiller, Air Cooled/Water Cooled Package AC upto 60TR, Axial flow Fan, for Control rooms/Switchgear rooms, Cable Vaults alongwith installation of AHUs, FCU, associated pipelines, insulation, Underdeck Insulation etc.

• Successfully developed intermediate Water Body of 2,00,000 cubic meter for raw water inside plant premises by Construction/Erection of Check Dams, Pump house with Electricals and Piping upto WTP.

• Resource mobilization as per site requirement, ensure effective resource utilization and optimization to achieve maximum output.

• Inspection, Testing of Equipments – Approval of QAP, Inspection at Overseas Vendor’s works for Utility Equipments and testing of all kind of pipes/ducts like Seamless various grades, ERW, GI, SAW, Spiral Welded from DN15 to 2400NB for entire plant(except for CPP).

• Project Planning, Scheduling, Review Progress – Site progress, Availabilibity of Equipments, Follow-Up with Vendors(Indian & Overseas) for QAP/Testing/Delivery at site, Ensure availability of Tools/Tackles/Machineries/Manpower(On Role & Contract) at site as per site requirement.

• Controlling work performance & monitoring work quality and taking corrective action in solving problem at site itself /for critical one taking up with vendor/consultant immediately to resolve and providing required Technical Support. Ensure no Cost/Budget Overrun.

• Ensure workplace Safety, Housekeeping, Waste Disposal on daily basis as per HSE standards.

• Impart Training on Erection/Testing/Charging Procedure, Safety & Project Management.

• Operation & Maintenance of entire Utility systems of Integrated Steel Plant :

Ensure optimization of available resources considering timely availability of utility services at user end as per quality and quantity.

Ensure 100% availability of Equipment through predictive, preventive maintenance and managing computerized maintenance system, SAP MM/PP module monitoring, work backlog management & deferrals and thus achieved Zero Downtime.

Reduced consumption of water from by recycling plant return water from the production area and reuse after recycling at ETP to achieve ZLD.

Set Benchmark on lowest specific water consumption of Integrated Steel Plant :- 2.56 Cubic Meter/TCS.

Water treatment methodology & treatment chemical finalization for Integrated Steel Plant including CPP and achieved 5.5-6 COC.

Indiginesiation of Spares and vendor development.

Automation and Digitisation – At WTP to reduce Power & Chemical Consumption, Intake to reduce Power cons., Fire Hydrant pumphouse auto operation, Air Compressor house PLC/SCADA operation.

Effective Cost Control - Spares(by indegenisation & inventory control), Consumables, Power, Process Control & on Fixed Cost to contribute to company’s EBITDA..

Mitigation of compliances and adherence to HSE standards and norms.

Audit on Utility & Energy of all Shops and impart training.

Leading large multidisciplinary team.

Ensure Statutory Compliances and Liasoning with Govt. Bodies like WRD, Pollution Board, CCOE, IBR etc.

PREVIOUS EXPERIENCE

Ispat Industries Ltd., Dolvi, Raigad, Maharashtra June’95 – Aug’09 Dy. Head – Utility

Role:

• Gas based DRI plant of MIDREX revamping Project.

• Erection of Utility Systems of PCI, Oxygen Plant.

• Detail engineering, Planning, Budgeting, Scheduling, Contract Negotiation, Execution/Construction, Commissioning & Handover of Utility system for 1.5MTPA and later enhanced to 3.6MTPA of Integrated Steel Plant.

• Preparation of work procedures and site supervision.

• Operation & Maintenance of Utility systems.

Highlight:

• Revamping Project of DRI – Erection of DN450 Natural Gas pipeline, Receiving Station, Enhancement of Reformer & Offgas system.

• Erection, commissioning of 250TPD LOX handling system using Steam Bath Vaporizer.

• Installation of cold box (including insulation and testing), heat exchangers, centrifugal & reciprocating cryogenic pumps of various capacities ( 2, 4, 6, 10TPH ) for liquid oxygen, atmospheric vaporizers with related piping, Utility systems for 37.5TPD, 100TPD Oxygen plant.

• Erection, Commissioning of Utility system for 60TPH Pulversied Coal Injection Plant in consultation with M/s Küttner GmbH/ F L Smidth.

• Fabrication, Installation & Commissioning of Tank Farms alongwith Decanting, Distribution facilities, Network Pipeline, Fire prevention system and Statutory Compliance consists of: o 1000 KL LDO tank, Unloading/ Distribution pump house, shop/yard pipeline to HSM-Tunnel Furnace.

o 500 KL Furnace Oil tank Farm alongwith network pipeline with Electrical Heat Tracing and required Instrumentation for supply to Boilers.

o 2x75 MT LPG tanks, Decanting, transfer facilities and network pipeline for HSM & BF.

• Detail Engg., preparation of estimated cost and site on cost for finalization of Budget, Tendering, Technical Evaluation of vendors / site contractors, erection front clearance and co-ordination for sequence of site activities – 1.5MTPA & later emhancement of 3.6MTPA Integrated Steel Plant Utility systems consisting following major Projects :

o Fabrication, Erection, Commissioning of Filtration Plant of HSM, BF - each 5mtr. dia pressure sand filters, fitting of internals, frontal piping, media selection/procurement, pump house, blower, thickener, underflow sludge pump, drum filter, sludge handling system and Instrumentation/Automation – design from Lurgi Bamag GmbH. o Erection/Construction of Cooling Towers – RCC/Timber, Internals, Piping, Equipments alongwith SSPF systems.

o Raw Water Filtration Plant and Flush Mixture.

o Drinking Water Plant, Overhead Tank.

o Erection, testing & commissioning of pump houses, shope piping & complete Instrumentation/Automation - consisting of HSC pumps, VT pumps, Slurry pumps, Centerline mounted pumps for hot water of temp. upto 140 C and pr. 15kg./cm. etc. and of capacity upto 5500m3/hr.(700KW).

o Plate Heat Exchangers, Air Cooled Heat Exchangers, 125m3 Expansion Vessels, 450m3 Storage Tank for soft water, EOHT & structural work for OHYP across the plant. o Erection, Commissioning of 2x600TR VAHP Chiller based Centralised Air Conditioning system for HSM, BF alongwith AHU, FCU, piping/insulation and Instrumentation work. o Erection, testing & commissioning of overhead/underground piping of various services including Steam Line/Insulation/IBR approval & in-house design/fabrication/erection of 10.0m. height self supported 2x1200NB pipe for 25.0m. road crossing for SMS phase#2 project.

• Operation and maintenance-Utility systems.

T R A I N I NG ATTENDED

• Attended 4 weeks specialized training at Industrial Engg. Deptt., IIT-KGP on simulation of Raw Material Handling system.

IT SKIILS

• MS-Office, Windows OS

• SAP MM (Basic), SAP PM

• AutoCAD

A C ADEMIC D ETAILS

• B.E. (Mechanical Engineering) from Bengal Engineering College, Sibpore, Calcutta University in 1995. P E R S ONAL DETAILS

Date of Birth : 07th. May 1970

Languages Known : English, Hindi & Bengali

Address : 394A, Co-Operative Colony, Bokaro Steel City, Pin – 827001, Jharkhand.

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