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Manager Plant

Location:
Chennai, Tamil Nadu, India
Salary:
Negotiable
Posted:
December 18, 2020

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Resume:

JAYABAL PANNEER SELVAM

BE Metallurgy

+213-********* (Algeria)

+91-637*******(India)

adis1w@r.postjobfree.com

Scaling new heights of success with hard work and dedication and leaving a mark of excellence on every step, targeting Senior-Level assignments inSteel Productionand project Management with a leading organization of repute PROFILE SUMMARY

Dynamic Career ofover27 years of experience across managing the entire steel plant production activities along with managing large scale projects, procuring material, conducting profitability planning and many more Hands-on experience in Production up-to capacity of 2million Ton Steel Melt Shop through (EAF/EOF/IF)- LRF - CCM with Hot Metal,all type of scrap and DRI

Extensive exposure in making Alloy Steelsof both aluminum and silicon killed steels …with plant capacities from 35 to 200 tons EAF-LRF-CCM route

National & International exposure: Georgia, Algeria, Nigeria, Indonesia and India CQI and IRCACertifiedlead auditor for ISO 9001:2015, Certificate No.: EAS/LA/200806. UDN: 253450 Hands-on experience as a MRin documentation regarding ISO-9000, ISO-14000,ISO-45000 requirements Spearheaded end-to-end Erection, Commissioning, Operations, Maintenance, and Quality assurance of steel plant Excels in implementing standardized project management methodologies, cost controls, and best practices; managed daily operations, prioritized resources, and developed creative solutions to broad issues Front-led major role in planning shutdown, breakdown and preventive maintenance schedules of equipment and components of plants utilities to ensure zero / minimum breakdown as well as machinery increase uptime and equipment reliability

Proven capabilitiesin enhancing the operations, optimizing resources & capacity and escalating productivity & operational efficiencies

Expertise in operating &maintaining melt shop equipments CORE COMPETENCIES

SOFT SKILLS

EDUCATION

B.E. (Metallurgy) from Regional Institute of

Technology (now NIT), Ranchi University,

Jamshedpur in 1992

Diploma (Production Management) from

IGNOU in 2003

Post Graduate Diploma (Production

Management) from IGNOU in 2004

Leadership

Team work

Communicator

Analytical

Planner

Thinker

Root Cause Analysis

Steel Production

Operations Cost control

Quality Assurance & Control Project Planning & Implementation Process Improvement

Safety& Environment Procurement & Vendor Management Resource Optimization CAREERTIMELINE(Latest 5)

WORK EXPERIENCE

Since – Mar’19: Algerian Qatari Steel (Algeria) as Plant Manager (Production) Key Result Areas:

Spearheading the plant operations inclusive of erection and commissioning of 2 Million TPA Steel Melting Shop

Preparing project baselines, monitoring & controlling projects with respect to cost, resource deployment, time overruns and quality compliance to ensure satisfactory execution of projects Oversee all elements of production& plant maintenance on a monthly, weekly & daily basis; assessing & analyzing by following product target, specifications & quality measures Planning workflow & schedules for Production Department, monitoring production status & ensuring timely delivery; identifying delays & adjusting schedules to meet deadlines Establishing SOPs and policies for the entire production process and maintenance to all organizational rules & regulations to achieve organizational goals; providing necessary support for Job Safety Analysis (JSA) /Risk Assessment

Managing the procurement of raw materials and consumables by preparing yearly/ monthly/ weekly schedule considering production plan and resource requirements ; arranging & procuring spares for overall maintenance activities

Developing & negotiating with vendors for right sourcing; evaluating vendors performance in terms of quality, delivery and service for achieving cost effective purchases of machine/equipment suppliers; raising purchase orders for supply & work orders for services

Troubleshooting problems during the process from production, inspection, rectification, erection and commissioning

Actively detecting faults, responding to breakdowns & repairing equipment in order to reduce the breakdown time; supervising with production&maintenance team

Leadership and commitment with respect to the environmental management system by saving natural resource and hazardous identification risk assessment Ensuring compliance with government regulations with the department of Environmental Protection Leading, mentoring & monitoring the performance of team members to ensure efficiency in process operations and meeting of project targets ; ensuring safe & healthy work practices &health / safety management systems Feb’13 – Feb’19: Geosteel LLC – Georgia as General Manager (Production & Quality Assurance) Highlights:

Spearheaded the overall performance of Steel Melt Shop by ensuringoperational efficiency of Electric Arc Furnace, Ladle Furnace, Continuous Casting Machine and also Induction Furnace Assured manufacturing strategies & processes are in place to meet departmental objectives, targets, operational needs in terms of production and quality

Executed the maintenance schedules to prevent breakdowns and enhanced plant availability Procured the Raw material, Scrap processing and maintainedminimum consumable and spare inventory level Performed functions which resulted increase in productivity - 15% by Modified EAF shell (CVS Turkey) Conceptualized and installed New Electrode Regulation System (CEA Italy) improve performance Introduced the Oxygen manipulator to improve EAF efficiency Successfully improved the Average production yield by 3% Directed the installation of Lindeman shearing and bailing press to improve scrap density and upgraded the transformer of capacity from 20MVA to 35MVA (Tamini) Commissioned 35 ton induction furnace

Feb’99 –

May’05

Manager Steel

Melt Shop

Feb’13 –

Feb’19

Deputy Manager

Steel Melt Shop

Plant Manager

Production and

Project

Since –

Mar’19

General

ManagerProducti

on and Quality

Assurance

Sep’10 –

Dec’12

Jun’05 –

Jul’10

Manager Steel

Melt Shop

Led the Quality Assurance and Management representative and ensuredthird party accreditations are obtained & maintained ISO9001, ISO14001, and ISO45001

Guaranteed product quality as per product standards of BS, GOST and TSE Sep’10 – Dec’12: PT. ISPAT Indo – Indonesia as Manager (Melt Shop) Highlights:

Partook in Arcelormittal Knowledge Management Program (KMP) in Chicago, USA Successfully commissioned:

o EAF new electrode regulation in 2012 (SPIE)

o EMS to improve quality of high carbon grade completed in Nov’11 o Temperature sampling manipulator in May’11(BSE)

o Quick Nozzle Changer in Apr’11 for improving productivity and caster performance Increased the Billet size from 155mm to 160mm square casting to improveproductivity and caster performance Reduced the conversion cost 15USD/Ton by controlled use of oxygen in EAF Worked and upgraded the transformer from 80MVA to 100MVA to improve furnace KPI (ABB). Performed the erection of new 150ton teeming crane (Danieli) and implemented SAP Jun’05 – Jul’10: Global Steel Holdings (DSC), Nigeria Growth Path:

Highlights:

Worked for Integrated Steel Plant of capacity 1 MTPA consisting of Palletizing Plant, Dri Plant and 100 ton Electric Arc Furnaces rotes

Feb’99 – May’05: Jindal South West (JSW), Salem, India Growth Path:

Highlights:

Worked for the ISO –9001 certified integrated steel plant of 1 MTPA capacity consisting of Blast Furnace, Sinter Plant, Water Cooled Energy Optimizing Furnace & Bar and Rod Mill Received appreciation for improving production by initiativesequence heats on 26th February in 2002 Aug’96 – Feb’99: Marmagoa Steels Ltd., Goa, India

Growth Path:

Highlights:

Performed as process control engineer and ISO implementation for an ISO –9001 the alloy steel plant consisting of 35 Tons of EAF-LF-CCM and Rolling Mill, Manufacturing Spring Steel and Carbon Steels Feb’93 – Aug’96: GK Steels, Dindugul, Tamil Nadu, India Highlights:

Worked for the plant consisting of 35 Tons of EAF-LF-CCM Manufacturing Mild Steels Deputy Manager Manager (Steel Melt Shop)

Junior Manager Assistant Manager Deputy Manager

Quality Control Engineer Senior Engineer

PERSONAL DETAILS

Date of Birth: 17th May 1968

Languages Known: English, Tamil and Hindi

LinkedIn:https://www.linkedin.com/in/jayabal-panneer-selvam-2138ba18/ Apr’98

Oct’02

Apr’15

Jul’07



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