Production manager, Having 10+ years of experience in manufacturing in

Information Classification: Internal

GAURAV BATRA

Mobile: +917*********

E-Mail: *.********@**********.***, ****.********@*****.*** To obtain a challenging carrier & seeking position in the environment where my skills and abilities could be used in right direction & up to full potential. Willing to work and grow my carrier in Operations and Supply Chain Management. Leading to my maximum contribution to my organization and country growth as well. CARRIER OVERVIEW

A dynamic professional with 10.6 years of experience in Plant Operations and Planning, New Product Development.

Handling a Hella unit (HDN) independently and looking all the operational activities.

Proficiency in managing operations with key focus on bottom line profitability and customer satisfaction by ensuring optimal utilization of resources

Handling Relocation projects and implementing Lean concepts for improving layout of assembly.

Successfully completed “LEAN Professional Certification” from PTU Nalanda in 2016.

Having good communication & interpersonal skills with strong analytical, leadership, team building, problem solving & organizational capabilities

Familiar with Assembly Lines, Pre-treatment unit (Surface cleaning & activation i.e. Metallization & Powder Coating), Fabrication and Moulding (injection & compression) technology.

Familiar with project management and product development from new product go-ahead to production handover stages.

TECHNICAL STRENGTH

Internal Auditor for EMS ISO 14001:2015

LEAN Professional Certification

Injection and compression Moulding

Familiar with Surface treatment Processes & Assembly lines CURRENT ORGANIZATION

Hella India Lighting Ltd. (HIL)

(A German Company)

IATF 16949 & ISO 140001 Certified Company

Derabassi (Punjab)

COMPANY PROFILE

Hella India Lighting Ltd. is an IATF 16949 certified companies & a pioneer in the field of automobile lighting and electronics. Hella is the biggest name in the field of automobile lighting industry with more than 6 Billion Euros turnover annually. Hella has its own in-house R&D Lab with all the modern facilities. Products : Automotive Lighting (Head lamps, Tail lamps, Roof lamp, Indicator, Reflex reflector, Fog lamps, defence products.)

From : Jan. 2016 to till date

Designation : Dy. manager Production (Operations Department) Information Classification: Internal

Profile Summary:

Departmental MIS preparation and Manpower planning.

Handling production unit i.e. Head Lamps, Fog Lamp, Interior Lamp, Tail Lamps, LED lighting products for Indian and Export customers.

Review Product, Processes & systems on an ongoing basis to determine where improvements can be made.

Ensure JIT production for smooth dispatches and meet the quality standards.

Ensure adherence to health and safety guidelines as well as legal obligations. Evaluate all aspects of production including Safety & Environment activities.

Fast response and analysis on customer complaints.

Support Development team for preparing Control plan & PFMEA for new projects.

Effectively utilization of the manpower skills by developing them on multiple tasks and increase the productivity.

Implementing various business excellence techniques like LEAN Production, Kaizen, 6S, Kanban, FIFO etc. for productivity improvement and process cost optimization.

Ensure Quality standards to be followed at every stage of production.

Analyze Rejection / Rework data for improvement.

WIP reduction on shop floor & Ensure Plan vs actual on daily basis.

Handling Robotics for Gluing (Sealant) operation.

Minimize the scrap / wastage, Inventory control and dead stock analysis.

Knowledge of Pre-treatment processes like Zeta coating, Lacquering, Metallizing, Gluing, Inj. Molding, etc.

Other Responsibilities:

Responsible for monitor and analysis breakdown of machines and take necessary action to reduce the same.

Regular trainings on various technical topics and soft skills to operators and colleagues.

Implementing TPP (cost saving) ideas.

Establish a safe working environment for all the Production areas with CFT and ensure its implementation to keep accident to a minimum level and reduce downtime. ACHIEVEMENTS

Received two Pride of Hella awards & two Pat on the back award.

Selected as an active member of TEAM FF (Fast & Focused) which has the entire empowerment nearly equivalent to Management team.

Handling customer complaint for export customers and Visit Caterpillar china to resolve the QA issue in Headlamp.

Productivity improvement projects by LEAN Methodology. PREVIOUS ORGANIZATIONATIONAL EXPERIENCE

Sigma Freudenberg NOK Pvt. Ltd. (SFN)

(An Indo German Japanese Joint Venture)

An ISO TS-16949, ISO-14001, OHSAS-18001 Certified Company, Mohali (Punjab) COMPANY PROFILE

Leading manufacturers of technologically demanding and high-quality sealing and vibration control solutions Major locations in India: Chennai, Mohali, New Delhi, Pune. SFN provide world class sealing solutions for the Information Classification: Internal

fast-growing Indian market. Sigma Freudenberg NOK (SFN) produces radial shaft seals, valve stem seals and shock absorber seals with world-class technology for customers such as Suzuki, Mahindra, Tata, Toyota, John Deere, JCB and Renault. SFN started sealing production with ultra-modern machinery. As a member of the worldwide Freudenberg-NOK network, SFN obtains full support in all fields of processes and technology and is dedicated to fulfilling highest customer requirements. Product s : Oil Seals and Dust covers.

From : Aug. 2012 to Jan 2016

Department : Production & New product development

Responsibilities:

1. Handle the shift and ensure smooth and trouble-free operation. 2. Knowledge of Compression Moulding & Injection Moulding Machines. 3. Manpower deployment and Training.

4. Operator productivity monitoring as per LMPS.

5. Participate in Daily Rejection Analysis activities, Review of Customer Complaints and Implementation of Mistake Proofing in the Process.

6. Implementing the concepts of KAIZEN, POKA YOKE, 6S in working areas. 7. Schedule Production Activity According to Customer Forecast and Taking Proactive Action to Meet Targets. 8. Using SPC techniques like Control charts to solve the line Quality issues. 9. Continues Improvements & Cost Reduction in New Development as Well as in production components. 10. Coordinate with tool room for any changes to be done in tooling. 11. Prepare and update process flow diagram, operation standards and work instructions. 12. Follow up for manufacturing as per drawings with quality and prototype development department. 13. Monitoring operator Work Method, Productivity & Reducing Rejection %age. 14. Responsible for 4M in Shift Man, Material, Machine, Method. 15. Monitoring and reducing Accident /just miss cases PERIVIOUS ORGANISATIONAL EXPERIENCE

VISHAL UDYOG PVT LTD

An ISO-9001 Certified Company

Karnal (Haryana)

COMPANY PROFILE

Vishal Udyog is a group having 22 years of experience in manufacturing quality tractor driven soil preparation agriculture implements. Vishal Udyog constitutes of a group that is committed to provide best and most economical products to customers under the brand name “VIKING”. Products : AGRICULTURAL IMPLEMENTS (Rotary tiller, Disc Plough, Disc Harrow, Cultivator) From : AUG. 2010 – JULY 2012

Designation : Engineer

Responsibilities :

Manpower deployment and planning. Operator productivity monitoring as per LMPS.

Ensure profile cutting, drilling, presswork, welding and machining done with quality standards.

Create routing & scheduling of the job according to available resources.

Ensure Fabrication & Manufacturing of Agricultural implements as per customer demand.

Discuss field failure with HOD and solve the problems. Information Classification: Internal

Projects:

1) Implant an overhead crane on shop floor under my supervision. 2) Productivity improvement for Rotary Tiller assembly line by reducing the waste and kaizen activities. Previous Employer :

AUTO IGNITION LTD (AUTO-LEK)

An ISO:TS 16949:2009 certified company, AUTO-LEK is the largest exporter of high quality auto electric components from India. It is also the first Indian company in its manufacturing domain to have its R&D centre approved by the Govt. of India – a true mark of its merit. Products : Starter Motor, Alternator, Rotor, Stators & Ignition Switches From : JAN2007 – AUG. 2007

Designation : D.E.T. in Q.A Department

Responsibilities:

Responsible for receiving inspection of all incoming product items.

Responsible for FPA report for first sample as well as pilot lot supply of component and maintain record.

To carry out Statistical Process Control study for controlling special characteristic.

Ensure Supplier Quality improvement.

ACADEMIC DETAILS

BACHELOR OF TECHNOLOGY (MECHANICAL) 2007- 2010

Duration: 3 years, Kurukshetra University, Kurukshetra, India DIPLOMA IN ENGINEERING (MECHANICAL TOOL & DIE) 2003- 2006 Duration: 3 years, Govt. Polytechnic Sonipat, S.B.T.E.H, Chandigarh, India SENIOR SECONDARY (COMMERCE) 2001 - 2003

H.B.S.E, Haryana

IT SKILLS

Basic knowledge of AutoCAD

MS Office, SAP Business One and Internet Applications. PERSONAL DETAILS

Date of Birth : 29-11-1984

Marital Status : Married

Nationality : Indian

Permanent Address : H.No. 512, Regement Bazar, Ambala Cantt. Passport number : K0004888

STREGNTH

Team Leader, Planner, Analytical skills, Positive attitude, Desire to learn more, my parents & Believe in God Date:

Place: Ambala (Gaurav Batra)

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