RESUME

I PERSONAL DETAILS

NAME : SHANMUGAM

FATHER’S NAME : K.KRISHNAN

DATE OF BIRTH : 24.04.1974

MARITAL STATUS : MARRIED

RELIGION : HINDU

NATIONALITY : INDIAN

CONTACT ADDRESS : K.SHANMUGAM

2/5 New Paranjothi Nagar,

Thalakudi,Trichy – D.T,

Tamil Nadu – 621216, India

PHONE : INDIA +91-984*******, +91-979*******

E-MAIL ID : adirkc@r.postjobfree.com, adirkc@r.postjobfree.com SKYPE I.D : adirkc@r.postjobfree.com

PASS PORT NO : Z 5821766Valid up to :19/12/2029

LANGUAGES KNOWN :English, Tamil, Hindi, Telugu

SCHOLASTIC DETAILS : Diploma in Mechanical Engineering. B-Tech (MECH) in Distance Education @ ShreedharUniversity, EXPERIENCE : 24 years in cement industry

II CARRIER PROFILE & JOBS DONE

1. Dec -2016 to Dec – 2019

Location: M/s Dangote cement Zambia Limited

Job Title: Senior Manager - Mechanical.

Operation and Maintenance – Packing plant

Mechanical Maintenance Acting Head of the department, Preparation of Maintenance preventive system

2. MAY -2015 to Oct – 2016

Location: M/s ALSAFWA CEMENT COMPANY, KSA

Job Title: OP – PROJECT- MECHANICAL.

Project erection monitoring,

Maintenance management &System Documents preparation, Preparation of Maintenance preventive system

3. JULY -2014 to APRIL – 2015

Location: M/s NOVOROS CEMENT COMPANY, RUSSIA, Novorossiysk. Job Title: – COMMISSIONING MANAGER (Mechanical) in Freelancer contract. KHD ball mills commissioning and PG test and Hand hovering to client. 4. OCT -2008 to JUNE 2014

Location: M/s UNITED CEMENT COMPANY, CALABAR, NIGERIA Job Title: – MECHANICAL ENGINEER (COACH).

Developing local people in cement plant mechanical activities, Responsibility for Cement plant equipment execution jobs in mechanical all activities in various section.

5. FEB -2008 to OCT - 2008

Location: M/s CHITTINADU CEMENTS COMPANY, ARIYALUR. INDIA Job Title: – DEPTUY MANAGER (Mechanical) .

Erecting of Reverse air bag house system.(THERMAX) 6. NOV - 1996 to JAN 2007

Location:M/s Dalmia cement (B) Ltd. Dalmiapuram, Trichy-Tamilnadu Job Title: Junior Plant Engineer

a) Erection, commissioning and maintenance of LOESCHE cement Vertical Roller Mill .LM 46.2+2 S/C

b) Erection, Commissioning & Maintenance of 400 TPH L&T IMPACT CRUSHER, Various types of FLS MVT Linear & Circular Stacker c) Belt conveyors, Air slides, Bucket elevators, Apron feeders and Weigh Feeders

d) Maintenance of vertical roller mill (cement, raw meal & coal) & ball mills

(Cement)

e) Overhauling of FLS Symmetro Gearbox installed in Cement Ball Mill. f) Maintenance of KHD Kiln, cooler, Stacker and reclaimer, Lime stone crusher and Coal grinding system.

g) Major overhauling of VRM gear boxes (LM19.20, LM30.31& LM 46.2+2S/C)

h) Maintenance of all type of compressor, bag filters, air slide, screw conveyors ESP, Raw & Cement pumping equipment’s, & all related equipment’s in Cement industry AND 3800 TPD Cement project

7. Jan-1995 to Jan-1996

Location: M/s Dalmia cement (B) Ltd. Dalmiapuram, Trichy– Tamilnadu. Job Title: Act Apprenticeship trainee

III. MAJOR PROJECTS CUM MAINTENANCE

Erection, Commissioning & Maintenance of below Equipment’s 1) L&T HAZMAG 900 TPH Impact crusher with wobblers 2) FLS Linear Stacker &Reclaimer for coal, raw, cement additive. 3) FLS Circular Stacker &Reclamier, 50,000 Tons

4) FFE Pipe conveyors up to 500 TPH

5) Belt conveyors up to 1800 mm Wide

6) Cement silos

7) EEL,Haver&packerRoto packer (16 &12 spout)

8) EEL Dry fly ash silo & handling system.

9) AUMUND elevators.

10) FLS cooler, TAD, Raiser Duct, Kiln Hood&Firing Pipe changing. 11) Structural Fabrication, Equipment’s erection for total cement plants. IV SPECIALIZATION

1. Erection &commissioning of LOESCHE LM 46.2+2s/c. 2. Overhauling of LM 46.2+2 S/CMills main gearboxes. FLENDER 3. Erection, commissioning & maintenance of Limestone Impact, Double Swing hammer crushers, Linear & circular stackers. 4. 5 years’ experience in operation& maintenance of Limestone Crusher to cooler incement industry.

5. 5 years experience in operation & maintenance Cement mill and Packing plant

6. Changing of top & bottom slewing bearing in MVT stacker &reclaimer withframes.

7. Retro fitting of VRM classifiers LDKS95 to LSKS 66 8. Erection & commissioning of ABB fans for VRMills. 9. Robo welding in VRM tyres& tables

10. Erection of FLS coolers.

V CORE COMPETENCIES:

Planning and effecting predictive, preventive maintenance schedules of Plantequipment’s to increase machine up time/ equipment reliability; thereby accomplishingplanned production targets

Planning spares, Yearly Budget for maintenance. And also Ensuring Optimuminventory levels to achieve cost savings without hampering the maintenance&production

Development and implementation of key strategies/ contingency plans and ensuringthat strategies & plans are aligned with plant requirements.

Development and review of project planning and programming, Preparation/Checking/ Corrections/ Verification/ Approval (Preliminary to Final stages),Execution of total projects up to commissioning for major cement plants.

Identifying scope for- Planning, implementing & monitoring of Technological changes to enhance productivity.- Modifications in Equipment’s, process flow, working practices, consumables, power Etc for controlling & reducing conversion cost per unit produced. Executing cost saving techniques/ measures and modifications to achieve

Substantial reduction in O & M expenditures and work within the budget.

- Man Management-Directing, leading & motivating workforce and Imparting continuous on job trainingfor accomplishing greater Operational effectiveness/ efficiency.-Working on succession planning Of The workforce, shift management activities,appraising the member’s Performance & providing feedback.-Resolving interpersonal issues &Working towards a harmonious work environment-Controlling Skill Matrix And Training needs identification for whole team andEnsuring updating of skills regularly

Specialized in cost reduction, power savings, indigenization of spares, Problemresolving,analyzing of problem root cause

An effective communicator with excellent relationship management skills and stronganalytical, problem solving & organizational abilities.

In-depth knowledge of ISO Quality Standards for enhancing the Operationalefficiency. Completed certification course for internal auditor For all theISO 9001:2008, 14001:2004, OHSAS IS18001:2007, IS/ISO 50001:2011.

Keeping update knowledge of latest developments in own area of Performance bybooks, internet, papers.

Trained in Cement plant OPERATION AND MAINTENANCE In FLS DENMARK.

VI COMPUTER AWARENESS

Working knowledge in Windows ’98 packages, MS Office, MS Outlook, MS Word, MS Excel, Internet, ERP system ORACLE etc.

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