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welding Inspector

Location:
Chennai, Tamil Nadu, India
Posted:
December 15, 2020

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Resume:

CURRICULAM VITAE OF

B.HARI BABU

Page * of *

Mobile # 009**-**-*******

#**** 904-***-****

Mail ID: adioxj@r.postjobfree.com

Professional Summary:

Having 18 years’ experience in Quality Assurance/Quality Control, Welding Inspection, TPA & NDT inspections in the construction of Oil and Gas Plants Projects, Petrochemical, Refinery, Pipeline, Fabrication yards and sites in United Arab Emirates, South Korea and India

Experienced in various projects such as Onshore, Offshore, Fabrication Site, Construction Site, Refinery, oil & gas, power, shut-down and modification works. I worked in various industries like Oil and Gas, Pipelines, Cross country pipelines, Shipyards, Rig, valves, Nuclear Industries, Petro Chemical field, steel plant, power plant, Foundries,, Aerospace, Defense Organizations, etc.

Projects of FPSO, MOPU, Onshore & Offshore oil & gas field developments, Green field & Brown / Field including pipe racks, Modules, wellhead & Process platforms, top side modification inspections, Pressure Vessel, project procurement of material & equipment’s inspection in vendor’s locations.

Working in tandem with multiple agenesis / discipline teams in completing the assignments on time to achieving predefined objectives.

Experienced in working various roles: Team leader, Client Representative, Co-coordinator, client TPA, EPC Contractors - Inspector, PMC for major complex projects at manufacturing facilities, yards and vendor’s workshops, site execution locations.

Fully knowledge with interpreting the PQRs, WPSs, ITPs Project specifications & RT film interpretation

Implementation/verification of ISO quality management system

Material inspection for incoming materials & Review of material certificates to check compliance to project specifications and Having good knowledge in engineering drawings

Dealt with various types of welding processes like SMAW, SAW, GTAW, FCAW, GMAW, ERW etc. on different types of material like mild steel, carbon steel, stainless steel, aluminum etc. Educational / Technical Qualification

B.E. Year’2001 from Bharathiyar University, Tamil Nadu

Certified welding inspector CSWIP3.1, Cert. No. 343797

ASNT Level II – UT, RT, MT, PT,RFI with req. of SNT-TC-1A

BARC Level II – RT (Site-In-Charge)

Safety & Seminar Course Attend: TBOSIET, H2S, Sea Survival

Microsoft Office

RESPONSIBILITIES AND DUTIES PERFORMED:

MATERIAL/ WELDING/ NDT /PIPING

Produce monthly and weekly quality reports for each project. Quality management Framework and promote a quality culture in the team.

Provide input into the project risk register. Contribute to the continuous improvement of Quality Management Framework.

Implement Non-conformity reports and ensure corrective actions are implemented, manage investigations and monitor the implementation of corrective actions. Liaise with internal technical department to evaluate the risks associated with non-conformance findings.

Establishes a culture in the inspection programs group that strives for excellence in inspection strategies, techniques and skills, proactive problem solving, team work and obtaining concrete results. CURRICULAM VITAE OF

B.HARI BABU

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Inspection of Received material for further processing, i.e. plates, pipes, forgings, fittings, fasteners, gaskets, etc. with respect to purchaser / client specification and approved drawings, applicable Code

& Standards, Review of material test certificates, identification of materials as per material specification

Review & approve Welding Procedure Specification (WPS) according to International codes & Client Specifications. Review and approve of welding electrodes & qualify welders.

Witness and evaluate various mechanical testing activities, i.e. Tensile test, Bend test, Charpy impact test, Macro-Etching Test, Micro Inspection Test, Hardness Test, Sulphide Stress Corrosion Cracking Test

(SSCC), Hydrogen Induced Cracking Test (HIC), Crack Tip Opening Displacement Test (CTOD), Ferrite Test and Chemical Tests

Material identification, color coding and marking transfer of plates and pipe

Reviewing P&ID, Project Drawings and scope and Reviewing Revision Drawings Index and site queries

Maintaining the Projects procedure, ITP, documents

Contact the daily meeting with Inspectors

Surveillance, stage inspections and monitoring of construction activities at fabrication yards, Pre- Fabrication, Sub-Assembly and final block at Fabrication shop

Dimensional control inspection of Beam and plate Girder web Stiffeners, Module and Deck, Miscellaneous structure steelwork, complete structure Deck.

Distortion and correction control by heat straightening

Monitor welder performance and conduct visual inspection of weld repairs of welds in accordance with company procedure and international codes of practices.

Piping spools pre fabrication inspection like dimensional check, Orientation check, NDT

Requirement verification and spools release.

Part material identification, Ferrite check, Hardness, Pickling passivation inspection for SDSS Piping spools

Review & approve PWHT charts ensuring cooling rates, heating rates & soaking rates as per approved specifications.

Supervise, inspect and witness all necessary requirements of NDT such as Radiographic test, Dye Penetrate test, Magnetic Particle test, Ultrasonic test (T, K, Y joints)

Project Inspections of GRE & GRP pipes and fittings during production in accordance to Project and International standards and specifications.

Review of Welding and Material traceability records, Hydro test reports, Leak test reports, certifications.

Witnessed mechanical clearance of piping loops before hydro test and box up activities of piping loops after hydro test.

Witnessing Chemical cleaning and hot oil flushing

Witness hydrogen helium leak testing, grass nitrogen leak test, Valve CVT (Critical ValveTest)

Witness insulation inspection for hot, cold and acoustic insulation for Process piping and Equipment

Preparation of work packs for baseline inspection of Equipment and Piping.

Support construction in the completion of punch list activities

Maintaining of all required Inspection Release Reports and Approval Documents as per Approved Quality plan

Pre commissioning verification for construction and installation activities

Documents review for final dossier.

MECHANICAL / HVAC / ARCHITECTUR

Rotating equipment Pump motor erection, levelness and alignment inspection.

Monitor installation of Static / Rotating Equipment as per approved procedures and relevant codes/ Standards.

GLC (Gas Life Compressor) Seal Gas Installation and Compressor Alignment check and

Inspection

Inspection of Static / Rotatic equipment according to relevant Codes and Static equipment erection and alignment inspection.

Witness of Proof Load test on Pad eyes, Mono Rail, Pulling Pad and carried out mechanical CURRICULAM VITAE OF

B.HARI BABU

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Operation test for monorail hoist.

Knowledge of International standards SMACNA, ASHREA, DW 144, B.S and national/local codes

Valve Field testing (As per API 598 and / or API 6D)

Ensure brazing works are performed as per approved brazing procedures

Knowledge of duct work, refrigerant copper pipe work, supports, brazing, equipment, cladding chilled water pipe work (pressure-leak test-vacuum) inspection.

Knowledge of HVAC units such as Chillers, Package Units, DX systems - AHU - FCU - Fans - Blast Protection Valves - Inertial & Chemical Filter Units - Humidifiers - Heaters - all types of Dampers - Duct work

- Duct Mounted accessories – duct/piping insulation etc

HVAC Inspection in accordance with Project Specifications, Engineering Design, Procedure and Standards

Insulation of A and B fire rating class (Deck, Wall, Ceiling) external bulkhead/ blast wall, GRP1000

Living Quarters Wall panel, Ceiling Panel, External and Internal Door, Windows, Drop Stop Inspection.

Floors (General floor, Raised access Floor, Wet, Dry (Ex., Epoxy, Vinyl Sheet, Carpet)

Conducting Inspection of Living Quarters stage wise inspection (Office and Room final, Door and windows, work shop building, Firefighting equipment, Lifesaving equipment)

Review instruments calibration reports

Pressure Vessel mechanical completion inspection and final closer inspection. COATING/PAINTING:

Review of applicable inspection test plan, Quality Plan and procedures (e.g., coating & wrapping)

Carry out inspection of surface profile, chloride contamination test as per applicable standards

Monitor weather and equipment condition during Painting, coating operation

Ensure that paint materials are used from approved paint manufacturers with valid shelf life.

Ensure that the application of coating is carried out as per the technical data-sheet of the manufacturer and approved painting specification/ Method statements

Ensure that proper time intervals between intermediate coats for proper chemical and mechanical bonding.

Monitor surface preparation, application of heat shrinks sleeves, holiday tests on field joints.

Witness / checking of Dry Film Thickness and Holiday detection / Pin hole detection’s and

Ensure that calibrated testing equipment is used.

Witness of curing test (MEK test as per ASTM D 4752) and adhesion test (Pull off test (ASTM D 4541), cross cut test, X – cut test (ASTM D 3359) of the test panel and Holiday testing.

Witness and monitoring the painting and coating activities starting from material inspections, quality document review, check of the tools and equipment used for coating, weather condition (using whirling hygrometer or electronic hygrometer)

Surface preparation (visual, surface profile check by profile gauge, salt contamination test by using SCM400 or Bresle Method), mixing/thinning the paint materials and its application, DFT check of each layer, and visual inspection.

Monitor surface preparation, wrapping (Servi wrap M 30 B) and holiday detection

Hot Dip Galvanizing inspection starting from blasting, degreasing, pickling, rinsing, zinc bath, final inspection and testing

Familiar with Codes and Standards

ASME sec IX, sec VIII, sec V, sec II, AWS D1.1, BS EN 288 & 287, ANSI/ASME B31.3, API 1104, EN, BS, AWS, ABS, DNV, ADMA, All International standards & codes for constructions and Inspections. Document Control

Maintaining of all reference documents like relevant codes, standard, approved procedure and client Specification etc.

Prepare and Maintaining of all required Inspection Reports and Approval Documents as per Approved Quality plan

CURRICULAM VITAE OF

B.HARI BABU

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Maintaining of all required test certificate for materials and calibration certificate for equipment’s and instruments

Maintaining of painting data sheets, painting approved procedures and specification for blasting abrasives, coating, and coating systems

Prepare & conducting the project welding procedures qualifications, welding procedure specifications, WQT, ITPs, NDT procedures and witnessing for the NDT tests

Monitoring all types of in process documentation, Prepare & Review of final QA/QC Dossier Employment History:

Period Company : DNV-GL, Abu Dhabi

From: July’2018 Position : Senior QC Engineer – ADNOC Representative. To: Till date

Project Description: ADNOC (Abu Dhabi National Oil Company), Offshore. NASR FFD Project Phase-2 It is include green field and brown filed for GTP, SP, AP/LQ.MFT, WHT-1 to WHT-9 platform. To secure an annual average production of 65MSTBOPD of crude Oil

Period Company : DNV-GL, South Korea

From: July’2016 Position : QC Team leader – ADMA Representative. To: June’2018

Project Description: ADNOC (Abu Dhabi Abu Dhabi National Oil Company), Onshore). NASR FFD Project Phase-2, Construction of GTP, SP, AP/LQ.MFT, PDP, WHT-1 & 2 platform at HHI Yard South Korea

: Leading 30 inspector at construction yard at Ulsan Period Company : DNV-GL, Abu Dhabi

From: June’2014 Position : Senior QC Engineer – ADNOC Representative. To: Feb’2015 &

From: April’2015

To: Till Date

Project Description: ADMA (Abu Dhabi Marine Operating Company, Offshore) UMM LULU NASR Phase-1 Development Project (WHT-4, WHT-6, WHT-1, MFT, WHT- 2, US-12A& WHP-11) offshore and AGFA Project at USSC, offshore Period Company : DNV- Germanisher Lloyds –, Abu Dhabi. From: March’2015 Position : QC Welding Inspector – Petrofac. To: April’ 2015

Project Description: BAB GAS COMPRESSION PROJECT, Habshan, Abu Dhabi. Period Company : Germanisher Lloyds – Noble Denton, Abu Dhabi. From: Sep’2011 Position : Third Party Inspector / Welding Inspector – ADMA Representative. To: Sep.2013

Project Description:ADMA (Abu Dhabi Marine Operating Company, Offshore): Zakum Central Water Injection Capacity Upgrade and Pressure Upgrade Project (WIP - Offshore), Zakum West Pressure Upgrade project (WIP - Offshore) and Zakum Critical pipeline Project. Zakum Central Super Complex DE mothballing Project - Modification Flare-B, IGDP-UMM SHAIF WHT-US329

CURRICULAM VITAE OF

B.HARI BABU

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Period Company : Germanisher Lloyds – Noble Denton, Abu Dhabi From: May’2011 Position : Third Party Inspector / Welding Inspector To: Sep’2011

Project Description: Abu Dhabi Crude Oil Pipeline Project (ADCOP) The United Arab Emirates (UAE) authorities assigned International Petroleum Investment Co. (IPIC) to execute the Abu Dhabi Crude Oil Pipeline (ADCOP) project which will facilitate transferring 05~1.5 MMBBLD (1.8 MMBPD with DRA injection) of crude oil from Habshan production facilities to Fujairah main oil terminal (MOT) which is approximately 404 km

Period Company : Premier Oil Limited – Dubai.

From: Oct’2013 Position : QA/QC Welding Inspector – Client Representative. To: April’2014

Project Description: SOLAN (SUBSEA OIL STORAGE TANK, Dry Docks World Dubai

Period Company : Transtech Engineers Pvt. Ltd, Chennai. From: Nov’2010 Position : Third Party Inspector – EIL Representive. To: May’2011

Project Description: Dabhol-Bangalore Pipeline Project The India, authorities assigned Gas Authority of India Limited (GAIL). Client: M/s. PSL, (pipe mill division) Chennai, M/s. MAN Industries, Gandhidham and M/s Ratnamani Industries, Anjar, Gujarat.

Worked as Third Party Inspector on behalf of Engineering India Limited (EIL) Period Company : NDTS (P) India Limited, Bombay

From: Sep’2010 Position : Welding Inspector

To: Nov’2010 Project Description: Shutdown of Tarapur Atomic Power Station (TAPS), UNIT#1, Tarapur.Tarapur is the largest nuclear power station in India. The Facility is operated by the Nuclear Power Corporation of India Limited (NPCIL).

To be carried out inspection of Turbine, Condenser, Reactor, Pre-feed heater header, Witnessing of welding Repairs, Witnessing of Tie in Joints, Witnessing of Leak Testing of yarway line (Instrument line), Removal of Insulation and Visual Inspection, Coordination of inspection and Reporting Systems etc. Switchgears, Substations, Motors Installation

Period Company : ABC Trading Company, Dubai.

From: Apirl’2007 Position : Third Party Inspector / Welding Inspector / QC & NDT Engineer To: July’2010

Project Description, Function & Responsibilities:

Client: Alumco, Dubai Investment Park.

Duration: June2010 to July 2010

CURRICULAM VITAE OF

B.HARI BABU

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Worked as Third Party Inspector with AL SHAFAR INDUSTRIES (ALUMCO) L.L.C. To carry out inspection for Dusit Tower, Abu Dhabi

Client: Maritime Industrial Services Co Ltd, Sharjah. Duration: Aug 2009 to May 2010

Worked as QC Engineer with MIS at Port Khalid, Sharjah. To carry out inspection for F&G Super M2 Jack-Up- Drilling Rig & Al Bzoom Reactivation (Phase - II)

Projects Handled:

F&G Super M2 Jack-Up - Drilling Rig (Hercules – I & II) for FIRST ENERGY BANK (Mena Drill) / GL Nobel Denton

Al Bzoom Reactivation (phase – II) For National Drilling Company Client: Bureau Veritas, Abu Dhabi

Duration: Aug 2009

Worked as third party inspector for BOROUGE 2(Abu Dhabi Polymers Company Limited) project at OGASCO

& Global Process System fabrication site on behalf of TECHNICAS REUNIDAS which is a leading EPC Company and Punji Lloyd

Client: Gasco, Abu Dhabi

Duration: April 2009 to July 2009

Worked as QC Pipelines Engineer with M/S.ALSA ENGINEERING & CONSTRUCTION at EMAL, Taweelah, and Abu Dhabi. To carry out inspection for SUPPPLY OF SALES GAS to EMAL – NEW 36” PIPELINES Client :Exterran Bellali Energy Solution,Hamriyah FZE, Sharjah. Duration: Nov 2008 to Mar 2009

Worked asQA/QC piping Engineer, to carry out inspection for Chinnavorkoe Oil &Gas Condensate Field, Oblast, and Kazakhstan

Client :Eversendai Engineering, Hamriyah FZE, Sharjah. Duration: April 2007 to Mar 2008 & May 2008 to Nov 2008

Worked as Third Party Inspector with RWTUV at M/S. Eversendai Engineering, LLC, and Hamriyah FZE. To carry out inspection of New Doha International Airport Project (NDIA) & Dubai Mall Project Client: Oil Field Supply Center Ltd, Jebel Ali FZE, Dubai. Duration: 15 Mar 2008 to 30 April 2008

Worked as QC Piping Engineer. To carry out inspection of MUDGAS BOOSTER COMPRESSION Project Period Company : Lone Star Technical services, Dubai. From: Nov’2006 Position : QC/ NDT Engineer.

To: Apirl’2007

ProjectDescription: Worked as QC NDT Inspection at Lamprell Energy, Jebel Ali FZE.To carry out QCNDT Inspection of BARGE 3, 4, 16 (Kazakan Project), MODULE 12, 14, 33(Brazil Project), BG Tapti (India Project).

Period Company : Industrial Radiographic Inspection Company, Chennai. From: Nov’2002 Position : QC Welding Inspector and NDT Engineer To: Nov’2006

Project Description: IRICO is a NDT Inspection Service Company in Chennai, India and CURRICULAM VITAE OF

B.HARI BABU

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Specialized NDT techniques and providing Testing services to various industries. The industries for which IRICO provide services are Aerospace, Nuclear Industries, Refineries, Steel Plants, Power Plants, Defense Organizations, Fertilizers, Shipyards, Foundries, Cross Country Pipelines, Gas Pipelines and Valves, etc.,, Client : THE KCP LIMITED, CHENNAI, Tamil Nadu, India. Duration: March 2005

Worked as third party inspector for Hydro power plant project at M/S THE KCP LIMITED, Thiruvallur and Tiruvottiyur fabrication site on behalf of M/S. Alstom. Client : ISRO – Satish Dhawan Space Center (SHAR),Sriharikota, Andhra Pradesh. Duration : April 2004 to Nov 2006

Worked as NDT Engineer

Period Company : Scannray Metallurgical Services, Chennai. From: Dec’2001 Position : QC/ NDT Engineer

To: Nov’2002

Project Description: Scannray is NDT Inspection service Company in Chennai, India, Catching to the needs of all industrial establishments such as Refineries, Steel Plants, Power Plants, Fertilizers, Shipyards, Foundries, Cross Country Pipelines, Gas pipeline etc.

PERSONAL PARTICULARS

Name : Hari Babu B.

Date of Birth : 05/04/1979

Sex & Marital Status : Male / Married

Nationality : Indian

Permanent Address : New No: 6, Old No: 7/C4, Bharathi Street, Gangai Nagar, Kallikuppam, Ambattur, Chennai, Tamilnadu, India.

PASSPORT DETAIL

Passport No : J 4719214

Date of Issue : 27-04-2011

Date of Expired : 26-04-2021

Place of Issue : Chennai

Languages

English, Tamil, Telugu, Hindi.



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