Anoop Arvind Choudhari
+* (***) - *** - **** adik61@r.postjobfree.com https://in.linkedin.com/in/anoopchoudhari New York
Professional Summary: Result-driven and motivated Industrial and Systems Engineer having experience in successfully leading and managing sustainable Process/Continuous Improvement in high-pressure, fast paced environment with proven improvement in areas of Cost, Quality, Safety and Ergonomics in ISO 9001 and 14001 organization. Strong ethical professional skilled in excellent problem solving, leadership, collaborative and Project Management with excellent written, analytical, communication and multitasking skills. Experience working collaboratively through setup and configuration of software, hardware and servers.
Tools: SPC, SIPOC, RCA, DMAIC, FMEA, DFM,8D, Excel, Linear Programming, Designing of Experiments (DOE), C++, SAP, Minitab, SAS JMP, PTC Creo, Tableau, Linux, and Python
Modeling, Simulation & Programming: AutoCAD, Arena, SolidWorks, ANSYS, MATLAB, Autodesk Fusion 360, Arena
CERTIFICATIONS AND HONORS:
Certified Lean Six Sigma Green Belt January 2020
Project Management Essentials Badge April 2020
Alpha Phi Mu Industrial Engineering Honor Society, NSBE (Member)
PROFESSONAL EXPERIENCE:
Process Research Engineer Center of Autonomous Solar Power Binghamton, New York July 2019 – November 2020
Studying FMEA of Perovskite solar cells alternative to silicon-based cells to access reliability and defect trend analysis
Perform statistical analysis such as Process capability (Cp, Cpk), control charts, Hypothesis tests, ANOVA, etc. using Minitab software
Investigation of package failures in accelerated isothermal and thermal cycling to predict lifetime over 25 years
Conducting Design of Experiments using Gauge R&R to ensure wafer/substrate level package integrity using A3, 8D to drive CI
Continuous Improvement Lead Titomado Inc. New York August 2018 – May 2019
Ensure timely SKU/inventory data input into the ERP system and update with accurate purchasing parameters for warehouse distribution
Increase 8% productivity by performing root cause analysis, time motion study and implementing 5S in pull creation
Conduct competitive benchmarking analysis and identify KPI’s and improve cycle time by 35% for logistic improvement using CAPA
Supervise and manage 25 students, on playbook operations about food safety to ensure collaborative working environment complying OSHA
Manage and update the Tableau dashboard from sales data to identify patterns and correlation from various data points
Manufacturing Process Engineer Sandvik Asia Pvt. Ltd India June 2017 – June 2018
Led a Six- Sigma GB project incurring savings of $200K, by reducing the average manufacturing delay by 25%
Improving man hour productivity by cross training associates on all machines
Successfully improve Overall Equipment Efficiency by 15% by applying Lean principles and adopt continuous improvement throughout machining processes like grinding, CNC milling and SEDM
Achieve On-Time delivery and First-Time right rate greater than 90% creating more revenue for the plant
Represent Tool room in NPI meetings to verify manufacturing feasibility (DFM) and led design changes
Led 3P and Six Sigma for the Pune facility, to drive continuous improvement philosophy throughout the plant
Mechanical Design Engineer Ashwini Industries India June 2016– May 2017
Generate 3D models and 2D shop drawings of customized products using Solid works software
Review product acceptance criteria listed on detailed drawings and specifications using GD&T
Quoting for the customized products and developing Bill of Material (BOM) and FMEA and ERP
Develop efficient layouts for workstations and distribution using lean and 5S concepts
Assist Supplier Quality Improvement Engineer to complete APQP and PPAP documentation process
Participating in the IQ/OQ and PQ of newly designed or modified manufacturing processes
Provide technical support to quality management, manufacturing and field service on preparation of detailed product specifications, prototype fabrication and installation
Manufacturing Engineer Intern Sandvik Asia Pvt Ltd India March 2016 – May 2016
Develop the warehouse layouts for allocation of parts improving associate efficiency by 30% using Lean Six Sigma principles and time studies
Execute Kaizen 5S program to standardize 8 assembly workstations for machining assemblies
Minimize product defects by 15% by implementing Lean, DMAIC and KAIZEN manufacturing principles
Improving the process, eliminating the assembly issues of the manufacturing activities using Corrective and Preventive actions (CAPA)
PROJECT EXPERIENCE:
Shell Welding Machine Yield Improvement – Lean Six Sigma Green Belt
Integrate Lean and Six Sigma to acquire data-driven improvement
Improve machine yield with a rise of 8.3% using SPC, APQP tools and control charts in Minitab
Perform pareto analysis, identify root causes using ISHIKAWA and 5WHY’s, achieving improved results by PFMEA
Examine control charts to determine process capability and improving it by VSM analysis
Optimizing design time for additive manufacturing by application programming in python
Reduce design time by 25% using application programming in Fusion 360
Implement Python for designing standard parts as per ASME process piping codes
Inventory Management Based on Demand Forecasting - Multivariate Data Analysis
Deploy Dell servers and install CentOS 7 to formulate multivariate linear regression and logistic regression model in SAS programming
Research sales history to provide practical economic analysis to help on product selection
Determination of Aggregate Production Plan for Manufacturing using AMPL (CPLEX) – Operations Research
Solve a linear programming problem for cost minimization and resource optimization
Recommendations for production and resource utilization, results in 4% cost reduction annually
Recommendations for Scheduling at Dunkin Donuts – Modelling and Simulation
Gather real time data, monitor data distribution to design a Simio model, examine effect and reduce the wait time for customers
Perform economic/ cost analysis for various scenarios compatible for the store and generate the analysis report
EDUCATION:
Master of Science in Industrial and Systems Engineering Aug 2018 - Aug 2020
Binghamton University, State University of New York (SUNY) GPA: 3.6 [Partially Funded]
Core Courses: Multivariate Data Analysis, Quality Assurance, Operations Research, IoT (Industry 4.0), Supply Chain Management, 3D Printing, Probability Statistics
Bachelor of Engineering in Mechanical Engineering Jun 2014 - May 2018
University of Pune
Core Courses: Process Control, Design of Machine Elements, Metrology and Quality control, 3D Printing