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Engineer Lean Six

Location:
Binghamton, NY
Salary:
70000-80000
Posted:
December 11, 2020

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Resume:

Anoop Arvind Choudhari

+* (***) - *** - **** adik61@r.postjobfree.com https://in.linkedin.com/in/anoopchoudhari New York

Professional Summary: Result-driven and motivated Industrial and Systems Engineer having experience in successfully leading and managing sustainable Process/Continuous Improvement in high-pressure, fast paced environment with proven improvement in areas of Cost, Quality, Safety and Ergonomics in ISO 9001 and 14001 organization. Strong ethical professional skilled in excellent problem solving, leadership, collaborative and Project Management with excellent written, analytical, communication and multitasking skills. Experience working collaboratively through setup and configuration of software, hardware and servers.

Tools: SPC, SIPOC, RCA, DMAIC, FMEA, DFM,8D, Excel, Linear Programming, Designing of Experiments (DOE), C++, SAP, Minitab, SAS JMP, PTC Creo, Tableau, Linux, and Python

Modeling, Simulation & Programming: AutoCAD, Arena, SolidWorks, ANSYS, MATLAB, Autodesk Fusion 360, Arena

CERTIFICATIONS AND HONORS:

Certified Lean Six Sigma Green Belt January 2020

Project Management Essentials Badge April 2020

Alpha Phi Mu Industrial Engineering Honor Society, NSBE (Member)

PROFESSONAL EXPERIENCE:

Process Research Engineer Center of Autonomous Solar Power Binghamton, New York July 2019 – November 2020

Studying FMEA of Perovskite solar cells alternative to silicon-based cells to access reliability and defect trend analysis

Perform statistical analysis such as Process capability (Cp, Cpk), control charts, Hypothesis tests, ANOVA, etc. using Minitab software

Investigation of package failures in accelerated isothermal and thermal cycling to predict lifetime over 25 years

Conducting Design of Experiments using Gauge R&R to ensure wafer/substrate level package integrity using A3, 8D to drive CI

Continuous Improvement Lead Titomado Inc. New York August 2018 – May 2019

Ensure timely SKU/inventory data input into the ERP system and update with accurate purchasing parameters for warehouse distribution

Increase 8% productivity by performing root cause analysis, time motion study and implementing 5S in pull creation

Conduct competitive benchmarking analysis and identify KPI’s and improve cycle time by 35% for logistic improvement using CAPA

Supervise and manage 25 students, on playbook operations about food safety to ensure collaborative working environment complying OSHA

Manage and update the Tableau dashboard from sales data to identify patterns and correlation from various data points

Manufacturing Process Engineer Sandvik Asia Pvt. Ltd India June 2017 – June 2018

Led a Six- Sigma GB project incurring savings of $200K, by reducing the average manufacturing delay by 25%

Improving man hour productivity by cross training associates on all machines

Successfully improve Overall Equipment Efficiency by 15% by applying Lean principles and adopt continuous improvement throughout machining processes like grinding, CNC milling and SEDM

Achieve On-Time delivery and First-Time right rate greater than 90% creating more revenue for the plant

Represent Tool room in NPI meetings to verify manufacturing feasibility (DFM) and led design changes

Led 3P and Six Sigma for the Pune facility, to drive continuous improvement philosophy throughout the plant

Mechanical Design Engineer Ashwini Industries India June 2016– May 2017

Generate 3D models and 2D shop drawings of customized products using Solid works software

Review product acceptance criteria listed on detailed drawings and specifications using GD&T

Quoting for the customized products and developing Bill of Material (BOM) and FMEA and ERP

Develop efficient layouts for workstations and distribution using lean and 5S concepts

Assist Supplier Quality Improvement Engineer to complete APQP and PPAP documentation process

Participating in the IQ/OQ and PQ of newly designed or modified manufacturing processes

Provide technical support to quality management, manufacturing and field service on preparation of detailed product specifications, prototype fabrication and installation

Manufacturing Engineer Intern Sandvik Asia Pvt Ltd India March 2016 – May 2016

Develop the warehouse layouts for allocation of parts improving associate efficiency by 30% using Lean Six Sigma principles and time studies

Execute Kaizen 5S program to standardize 8 assembly workstations for machining assemblies

Minimize product defects by 15% by implementing Lean, DMAIC and KAIZEN manufacturing principles

Improving the process, eliminating the assembly issues of the manufacturing activities using Corrective and Preventive actions (CAPA)

PROJECT EXPERIENCE:

Shell Welding Machine Yield Improvement – Lean Six Sigma Green Belt

Integrate Lean and Six Sigma to acquire data-driven improvement

Improve machine yield with a rise of 8.3% using SPC, APQP tools and control charts in Minitab

Perform pareto analysis, identify root causes using ISHIKAWA and 5WHY’s, achieving improved results by PFMEA

Examine control charts to determine process capability and improving it by VSM analysis

Optimizing design time for additive manufacturing by application programming in python

Reduce design time by 25% using application programming in Fusion 360

Implement Python for designing standard parts as per ASME process piping codes

Inventory Management Based on Demand Forecasting - Multivariate Data Analysis

Deploy Dell servers and install CentOS 7 to formulate multivariate linear regression and logistic regression model in SAS programming

Research sales history to provide practical economic analysis to help on product selection

Determination of Aggregate Production Plan for Manufacturing using AMPL (CPLEX) – Operations Research

Solve a linear programming problem for cost minimization and resource optimization

Recommendations for production and resource utilization, results in 4% cost reduction annually

Recommendations for Scheduling at Dunkin Donuts – Modelling and Simulation

Gather real time data, monitor data distribution to design a Simio model, examine effect and reduce the wait time for customers

Perform economic/ cost analysis for various scenarios compatible for the store and generate the analysis report

EDUCATION:

Master of Science in Industrial and Systems Engineering Aug 2018 - Aug 2020

Binghamton University, State University of New York (SUNY) GPA: 3.6 [Partially Funded]

Core Courses: Multivariate Data Analysis, Quality Assurance, Operations Research, IoT (Industry 4.0), Supply Chain Management, 3D Printing, Probability Statistics

Bachelor of Engineering in Mechanical Engineering Jun 2014 - May 2018

University of Pune

Core Courses: Process Control, Design of Machine Elements, Metrology and Quality control, 3D Printing



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