Key Skills

Profile Summary

Machine Shop-CNC/Fabrication shop Manufacturing/Production Operations

Continuous Process Improvement

Lean Manufacturing & GMQS

HSE & Quality Management

Budgeting, Forecasting & Cost Control

Manpower Management

Client Engagements

Reporting & Documentation

Team Building

Soft Skills

An achievement oriented professional, with nearly 18 years of diversified experience in driving end-to-end Machining – CNC for the assigned unit in a complex industrial environment across Precision Automotive Press Tools, Boiler Parts – Panels & HP Mill Components, Blow Moldings, Defense Industry using cutting edge technologies in CAD/CAM/CNC multi axis

Lastly associated with one of the leading US based MNC: GE India Ltd. as Production Specialist; led and headed a team of 40+ Professionals for managing operations of the Assembly Shop(Machining-CNC, Fabrication, Assembly).

Worked as a core member of the Cost & Cycle Time Reduction Team; reduced the total cost by executing process improvement, cost reduction & manufacturing techniques, methodologies in order to enhance productivity, minimize costs and improve quality

Showcased skills in developing quality systems & procedures, manufacturing strategies, global housekeeping standards and EHS initiatives to improve safety standards at workplace; proven skills in implementing ISO Quality Standards (ISO 9000, ISO 14000, ISO 27000) to produce consistent quality product

Excels in managing end-to-end operations for manufacturing units; successfully utilized qualitative & quantitative skills for increasing awareness by promoting & implementing various modern tools (e.g. 5S, Kaizen, Lean, TPM, Six Sigma)

Expertise in fixture/tool development which includes resource planning, supervising repairs, identifying root cause, troubleshooting and performing modifications in tools/equipment, process flow and working practices

Front-led major role in planning shutdown, breakdown & preventive maintenance schedules of equipment and components of shop utilities to ensure zero /minimum breakdown as well as machinery increase uptime & equipment reliability

Certifications

Certified Internal Auditor for OHSAS-18001 (Adept in implementing ISO 9000-2000 & ISO 14000 Systems)

Six Sigma Green Belt Certified

Education & Credentials

B.Tech. in Mechanical Engineering

~ JRNRVD University, Chennai ~ 2012 ~

Diploma in Mechanical Engineering

~ GMR Polytechnic, Rajahmundry, AP ~ 2002 ~

Career Timeline

Work Experience

Feb’18 – Mar’20: GE India Ltd., Durgapur, West Bengal as Production Supervision Specialist - Assembly Shop

Nov’15 – Feb’18: GE India Ltd., Shahabad as Team Leader - Machine Shop

May’12 – Nov’15: ALSTOM India Ltd. (Acquired by GE Electric), Shahabad as Team Leader - Machine Shop

Key Result Areas:

Drove end-to-end manufacturing operations (HP Mills and Cement Mills, Machining –CNC, Heavy Fabrication & Assembly activities) with respect to cost, resource, time overruns, manpower planning & quality compliance to ensure timely execution of activities

Led a team for heading manufacturing of HP Mills, Power Boilers - Panels, Condenser – Water Box, Flash box & Neck Assembly, Cement and Allied Machinery

Administered entire operations with a view to ensure timely accomplishment of defined targets within the time and cost parameters

Followed Standard Operating Procedures, manuals & work instructions for production operations for the unit

Implemented process improvement initiatives, identified bottlenecks & set up new processes or procedures to increase the productivity

Worked in close coordination with the higher authorities, successfully:

oDeveloped quality systems & procedures, and ensured strict adherence to the same to meet the defined quality standards

oExecuted the global housekeeping standards in the shop and maintained proper hygiene

oImplemented ISO – Quality, Environment, EHS initiatives and generated awareness amongst the workforce

Monitored and evaluated safety activities to ensure the workplaces comply to the safety processes

Planned workflow & schedules for the Shop, monitored status and ensured timely delivery; identified delays and adjusted schedules to meet deadlines

Acted as a people leader, monitored performance of the teams & implemented multi-skilled initiatives for their all-round development

Set benchmark by successfully accomplishing OTD of 95% which resulted in higher customer satisfaction

Previous Experience

May’07 – Apr’12: CAPARO Engineering India Pvt. Ltd., Chennai as Senior Engineer - Machine Shop -CNC

Key Result Areas:

Managed the manufacturing of Press tools – Draw, Restrike, Forming, Trim & Piercing dies.

Directed & instructed the Operatives and monitored expenses with optimum utilization of resources; ensured zero accidents with zero loss to man, plant & machinery

Engaged in maintaining the Work off set probes, Tool length measurement & ATC, using this facility we can reduce the cycle time.

Complied to safety regulations and maintained a clean and orderly work area; ensured that safe work practices are followed

Showcased proven excellence in implementing Kaizens in order to accomplish reduction in setup of processes

Entrusted with the responsibility of selecting the accurate process tools and cutting parameters

Played a major role in developing and formulating departmental SOPs for effective functioning of the operations

Front-led wide variety of activities inclusive of:

oConducting micro study for repetitive jobs, delivering 5S trainings to the operatives to enhance their skill set

oManaging programming of CNC Machining Center (VMC, HMC & BC Head) Fanuc & Okuma controls

Executed preventive maintenance, including schedules / shutdown maintenance to reduce machine downtime

Conducted:

oRoot cause analysis to identify the manufacturing issues which includes processes, methods, tooling or programming

oAnalysis and upgrading the Press tool designs to correct the operating deficiencies or to reduce production problems

Indulged in maintaining production breakdown percentage, Vertical, Horizontal & BC Head attachment maintenance cost and manufacturing cost within the targets and ensuring zero interruption in the services.

Oct’03 – May’07: WROLTA Tooling Products, Hyderabad as Engineer - Machine Shop -CNC

Managed the manufacturing of Plastic &Die-casting Moulds & Aerospace Components

Apprenticeship

Sep’02 – Sep’03: Bharat Electronics Ltd., Machilipatnam as Apprentice - Machine Shop

IT Skills

AutoCAD, Tebis 3.4 R03, Visi Cam 12.1, Master Cam X6 & 2017, Catia v5, SAP

Technical Skills (Machines Handled)

OKUMA Controls - OSP — 200M:

OKUMA MCR B II - Vertical, Horizontal & BC Head Bed size: 5000x2500 Double Column m/c

OKUMA MCR A5C - Vertical, Horizontal (Bed size: 5000 x 2500 Double column m/c)

OKUMA MDB A II - VMC (Bed size: 4000 x 2000 Double column m/c)

OKUMA MDB A II R - VMC (Bed size: 3000 x 1500 Double column m/c)

FANUC Control:

OLYMPIA HBM (16i-M Series) - Horizontal & Vertical (Axis travel: X 9000mm x Y3700mmxZ1200mm) (4000mm SQ Rotary table, W-2500mm)

GIDDINGS & LEWIS VTC 2500 (31i A Model) - Vertical, Horizontal Turning & Live Spindle

COOPER - VBM (Oi-TC series) - VBM (Bed size: 14 Feet)

KAO MING 3000 (18i MB series) - Vertical & Horizontal (Bed size: 3000 x 2000 Double column m/c)

KAO MING 2000 (18i MB series - VMC (Bed size: 2000 x 1500 Double column m/c)

HART FORD 2150 (A I 300 — 18i MB) - VMC(Bed size: 2000 x 1500 Double column m/c)

HART FORD 1270 (A I 300 — 18i MB) – VMC

Conventional Machines:

Richard 22' VBM, Richard 14' VBM, Berthiez VBM, WMW VBM, Cincinnati VBM

SKODA HBM, Kearns Richards HBM

BFW - Milling, WMW Heavy Lathe, Light Lathes, HMT Radial Drilling Machines, Surface Grinding Machines

Personal Details

Date of Birth: 30th August1981

Languages Known: Telugu, English, Hindi, Tamil & Kannada

Address: Challapalli, Krishna (DT), Andhra Pradesh, India

MURALI KRISHNA PUTTI

~ SENIOR LEVEL PROFESSIONAL ~ PRODUCTION SPECIALIST ~

B.Tech. Qualified Professional with extensive team leading and managerial experience in the areas of Machining-CNC, Heavy Fabrication and Assembly with core expertise in driving process improvement and cost reduction initiatives; targeting new heights of success with integrity, hard work & dedication with an esteemed organization preferably in South India/PAN India

- adiit8@r.postjobfree.com Andhra Pradesh, India +91-963*******

- adiit8@r.postjobfree.com Pradesh, India+91-963*******

Communicator

Motivational Leader

Strategic Thinker

Collaborative

Team Player

CAPARO Engineering India Pvt. Ltd., Senior Engineer

Bharat Electronics Ltd., Apprentice

2003 - 2007

2018 - 2020

GE India Ltd., Team Leader

2012 - 2015

WROLTA Tooling Products, Engineer

GE India Ltd.,

Production Specialist Durgapur(dSpecialist

ALSTOM India Ltd. (Acquired by GE Electric), Team Leader

2002 - 2003

2007 – 2012

2015 - 2018

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