Anil Kumar Banagere Lokeshwarappa

Ph. +1-630-***-**** email: adii1v@r.postjobfree.com

Professional summary:

• 14 years of experience in Product Design and Development, Packaging, supervision, Project planning, production support for various Aerospace structure, Mechanical & system Integration engineering and Automotive BIW, Interiors.

• Worked for the Clients Honda R&D, Navistar, Bombardier Aerospace, Hawker Beechcraft Corporation, Magna Electronics, Alenia Aeronautica and San Motors.

• Expert in Surface modeling, Part modeling, Assembly, Sheet metal, Aerospace sheet metal, MBD & Drafting Modules of CATIA V5.

• Good Knowledge on UNIGRAPHICS, SOLIDWORKS, ENOVIA, TEAM CENTER PLM.

• Good knowledge on Providing Engineering Solutions for aircraft structure, interior, mechanical & system integration, Production support and automotive Body design.

• Good Experience in creating Design Concepts, Generate 3D Layouts and 2D Drawings.

• Good knowledge of FRP (Fiber Glass Reinforcement) Composites parts and Metallic parts.

• Good Knowledge on BIW components

• Worked on Automotive upper body metallic and Plastic Styling parts for most of Honda and Acura Models.

• Good knowledge of Plastic Manufacturing and Molding Concepts, analyzing the Design for tooling feasibility & proposing cost effective solutions

• Knowledge on Geometric Dimensioning & Tolerances (GD & T).

• Knowledge on Casting, Machining, Resign Transfer molding (RTM) and Sheet metal fabrication process.

• Experience in Cross Functional Layout Check and Supplier Side Design verification for Manufacturability

• Experience in metallic and plastic parts Simulation analysis using Catia V5 tool.

• Interacting with respective domain expert has given good exposure, hence solving the queries by counterpart. Work Experience

• Oct 2017– Nov2019 Goken America LLC, Dublin USA Design Engineer II

• Jan 2011– Oct2017 Tech-Mahindra, Bangalore &USA Sr Engineer

• June 2008 – Jan 2011 HCL Technologies Ltd, Bangalore Design Engineer

• May 2007 – June 2008 SoftproPvt.Ltd (Deputed to HCL, Bangalore) Design Engineer

• Aug 2005 – Mar 2007 San Motors Pvt. Ltd, Bangalore, Design Engineer Academics:

• Graduation: Bachelor of Engineering in Mechanical Engineering from the UBDTcollege of Engineering, Davanagere, Karnataka in 2005-Kuvempu University.

• Post-Graduation: MBA with specialization in Project Management from SikkimManipal Universityduring 2009-2011. Skills

Catia V5, Unigraphics,Enovia VPM & LCA, Team center engineering and Vismockup, SolidWorks, Automotive, Aerospace Exterior and Interiors, GD&T, Tolerance stack-up, Product design & knowledge on Reverse Engineering. Professional Experience:

Client-Honda R & D (Raymond, OH) Oct’17 – Nov’19

Design Engineer II -Body Design Tools- Catia V5 and PLM/PDM

• support the engineering activities for large scale product development programs by investigating feasibility, performing design using 3-D modeling software, conduct layout review and 2D drawing creation

• Design BIW parts by considering formability, strength, weight, material, thickness, weld gun clearance, maintain min distance with side panel outside, Die cost for each stage and nesting problems using Catia V5.

• Perform Layout checks to make sure Components meet clearance requirements.

• Bulkheads parts creation to adding strengths between outer and inner panels and create Bulkheads to apply spray foam between outer and inner panels to clear SOT test.

• Negotiate with surrounding component business units such as styling, analysis, underbody, Interior and Electrical.

• Analyze and resolve problems with moderate level of guidance and direction. Anil Kumar Banagere Lokeshwarappa

Ph. +1-630-***-**** email: adii1v@r.postjobfree.com

• Challenge is to maintain the deviation within allowable limit using Honda standard methodologies and capture all real worlds constrains of manufacturer.

• MBD & 2D drawing creation parts and components.

• Metallic and plastic parts Simulation analysis using Catia V5 tool.

• Support the programs from styling to till mass production. Client-Navistar (Lisle, IL) Sep’16 –Sep’17

Design Engineer II – Interior Design Tools- UniGraphics, Team Center

• Design new and modifying existing interior Components.

• Perform studies to benchmark and evaluate competing design proposals. Design concepts and perform vehicle-packaging studies for interior systems.

• Create Design Concepts for new Projects, Perform Layout Check & Design Feasibility.

• Developing and implementing advanced automotive design methodologies and strategies. Checking accuracy of data with corresponding engineers by using workflow process.

• Supporting prototype issues, respectively make design changes, assembly interference study, BOM changes.

• Implemented the open pyxis available against the drawings raised by the production, design, stress, other departments.

• Detailing of CIW Parts and Assemblies as per customer standard.

• Support prototype & production release in team center. Client - Flex (Detroit, MI) Mar’16 – Aug’16

Sr. Engineer – Over Head Console Tools- Catia V5

• Tear down the overhead console assembly of competitor vehicles.

• Benchmarking, VAVE & design and development of Over Head Console for gen5 vehicles

• Creating 3D models of Housing, Cover, Bezel and selection of Alternative materials Client- Bombardier Aerospace(Montreal, Canada) Jan’13 – Feb’16 Sr. Engineer – Structure and Interior Design Tools- Catia V5 and Enovia

• Responsible for the single point of contact for offshore to onsite, & vice versa for challenger design team.

• Input Review, work estimation, assigning the task, query solving, execution, quality check before the deliverables.

• 3D model creation of challenger Wing Plank Chemical milling machined parts, Frames, stringers, spars, Intercostal etc

• Creation of 2D drawings for the Challenger 605 Interior Monuments (Galley, Wardrobe, Divan, Aft Cabin, Lavatory etc

• Checking the parts, components materials where used in aircraft next assembly with right number of quantity in SAP database and providing engineering solutions to the RFC’s in SAP Database.

• Engineering support to open RFC’s available against the challenger Business Aircraft.

• Implemented the open RFC’s available against the drawings raised by the production, design, stress or any other departments.

• Prepared Best practices for repetitive RFC’s and Catia V4 to V5 migration project.

• Creation of MBD and 2D Assy Drawings of structural components such as Ribs, Frames, Intercostal, System brackets, etc... as per BA methodology using Catia V5 and Enovia.

• Lead a Team of 6 Designers and work towards process optimization and guide to find the solutions for the RFC’s.

• Play critical Role in deliverables and ensure deliveries are made on time with 100% Quality. Client-Hawker Beechcraft Corporation (Wichita, KS) Feb’11 – Dec’12 Design Engineer Tools- Catia V5

• 6 months onsite experience in HBC, Wichita, US. Co-ordination on Change Request (CR) for production and field related issues, exported work to India and trained new associates.

• Selection of material spec (Prepreg) which deals with burn test requirements as per 14CFR (code of federal regulation).

• Created Interior 3D models using Catia V5 for Rapid Prototype production.

• Solving the queries raised from offshore by interacting with respective domain expert. Anil Kumar Banagere Lokeshwarappa

Ph. +1-630-***-**** email: adii1v@r.postjobfree.com

• Engineering support to a wide variety of project involving interiors, structures, change requests etc.

• Creation of HAWKER 987 Wing Components Machined Spars, Stringer, & Ribs.

• Change Requests (CR) incorporated on the Engineering drawings before it is going released to the production.

• The changes usually would be design improvement, service improvement, manufacturing facilitation, record changes or any changes that helps in bringing production in line to the planning. Client – Magna Electronics (Detroit, MI) Jan’10 – Jan’11 Design Engineer Tools- Catia V5, Teamcenter

• Design of Charger 6.6 KW Main Housing, Lower Housing, upper and lower cover and packaging of electronics components inside housing.

• Assembled the Charger 6.6 Enclosure in Vehicle position by designing four supporting brackets.

• Created 3D models, Assemblies, and Sub-assemblies & detail drawings for Magna Ecar components using Catia V5

• Weight calculation and BOM preparation and drawing creation for the assemblies

• Develop a surface for the rear camera viewpoints provided by clients using Catia macros. Client – Alenia Aeronautica (Itally) May’07 –Dec’09 Design Engineer Tools- Catia V5, Teamcenter

• 3D Model creation of C27J Military aircraft structural components (solid and surface modelling) using CATIA V5 and generation of manufacturing drawings (detailing) for the same.

• 3D models created at its specific location with respect to the aircraft axis with corresponding Numerical Master Geometry (NMG) surfaces provided by customer.

• Good exposure to space modelling skills using Aircraft coordinate system.

• Creation of Sheet metal parts, Casting, Forging and Machined Parts.

• Creation of an Engineering Form (E-BOM) with details of stock sizes, Weight, Material and Heat Treatment Specifications, Finish, Standard and Manual Notes and uploading it in Team Centre.

• Quality check for clash, contact and clearance analysis of the parts on an assembly perspective. San Motors, Bangalore India Aug’05 –Mar’07

Design Engineer Tools- SolidWorks

• Estimating, scheduling, tracking & converting ideas into 3D models & production documents using 3D CAD software.

• Design and Development of Patterns, Moulds for SD110, PT240 and DD80 Engine hood and Canopy

• Good knowledge of Fiber Glass Reinforcement Plastic Manufacturing and Molding Concepts.

• Knowledge on Resin Transfer moulding (RTM), Hand Layup process.

• Quality check for the created models and drawings as per the checklist. Work Authorization Details:

Visa Type : H1B Visa

I-140: I-140 Approved

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