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Power Plant Engineer

Location:
Pune, Maharashtra, India
Posted:
December 08, 2020

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Resume:

PRAMOD GANPAT PATOLE

Flat No *** “sawali homes devachi uruali,near national automobiles, pune-412308

Contact: +91-942*******;

E-mail: adigza@r.postjobfree.com, adigza@r.postjobfree.com

MECHANICAL PROJECT ENGINEER

Seeking challenging assignments with growth oriented organizations across the Industry

PROFILE

Competent, diligent and result oriented Mechanical Engineer with M.Tech Thermal & Fluids Engineering, offering 7+ years of rich experience in Project Planning, Erection & Commissioning, Design Engineering for Thermal & refrigeration Plants, spearheaded functions as Application & Design Engineer with Cosmic Refrigeration Pvt. Ltd, Pune

Exhibit strong Project Management skills including project scheduling, and monitoring coupled with structured inputs for purchase & procurement, contracts management, materials management, site management, cost rationalization and continuous improvement.

Exposure in identifying areas of obstruction, adept in applying creativity and innovative ideas to the areas of design development and bottleneck removal.

Demonstrated analytical, problem solving and organizational ability coupled with strong communication and relationship management.

Currently working with Sinhgad college of Engineering as a Assistant Professor and undergoing BCUD funded projects . Vast teaching exprience in manufacturing process, head excanger design and refrigeration and air conditioning

Core Competencies

Project Management ~ Operations ~ Estimation/Negotiation ~ Erection & Commissioning ~ Resource Management ~ Quality ~ Procurement ~ Site Management ~ Supply Chain Management ~ Crisis Management ~ Analytical Skills~ teaching ` guiding ~ proposal writing ~reserch~ experimentation ~product development ~ testing

PROFESSIONAL EXPERIENCE

COSMIC REFRIGERATION PVT.LTD, PUNE Jan 2011- Sept 2011

Application & Design Engineer

Accountable for understanding the customer requirement, conceptualization for all projects and deciding viability of the projects

Oversee all phases of project execution; approved engineering/design changes, troubleshoot and resolved complex technical problems, consistently met project deadlines and highest possible quality standards.

Handle sites, coordinate project activities, and provide technical inputs. Carry out survey and investigation of projects/schemes as per contract specifications. Identify and finalize the workforce ensuring quality supply of materials for effective project development.

Schedule, conduct, and participate in Project meetings. Instrumental in framing on-site and off-site Emergency Management Plans & conduct safety drills periodically to familiarize personnel with Emergency Management Plans.

Strategize and initiated plan for inspection, shutdown jobs preparation & execution, Breakdown analysis & action plans and preparation of annual maintenance plans.

Structure detailed budget for commissioning project, planned schedule of activities, mobilized resources - materials and manpower for successful execution.

Ensure adherence to Safety standards in all functional areas and implementing measures for enhancing safety levels.

Responsible for systems design and develop complete HVAC products based on design requirements and meeting standards,. Thorough knowledge of refrigeration cycle for HVAC equipment.

Knowledge of ASHRAE standards, Psychometrics, Thermodynamics and Refrigeration Cycles, Refrigeration and Air-Conditioning Systems and Components (compressors, heat exchangers, fans and blowers, refrigerants, HVAC&R Design.

Experience in designing Air conditioning coils and refrigeration circuits, compressor design and selection. Knowledge of AHRI & ASHARE HVAC standards. Experience in New product development. Ensuring quality and timeliness design release of HVAC equipment.

Work in coordination with project lead, product design team and overseas client.

Coordinate with overseas client to understand design requirement and guide the team for execution.

Ensuring quality and timely design release of the mechanical systems.

Coordinate with production team for necessary product changes and timely implementation.

Design of water cooled and air cooled chiller

Design for the clean room

Design for the pressurized room

Design of cold room

Design of blast freezer

AC for labs

Ducting design and layout

Design and develop complete HVAC products based on design requirements of HVAC and Industrial refrigeration system .

OCB ENGINEERS, PUNE Nov 2008- Jan 2011

Junior Project Engineer

Responsible for erection and commissioning of 30 MW co-generation power plant at DRK Panchaganga SSK, Ichalkaranji and 40 MW power plant at Kurla Chandrapur set up by ISMT Ltd.

Oversaw all phases of project execution; approved engineering/design changes, troubleshoot and resolved complex technical problems, consistently meeting project deadlines and highest possible quality standards.

Structured project plans, schedule of activities, budget, & cost estimates, planned, procured, mobilized, and deployed resources to deliver the projects within defined time and costliness.

Formulated detailed budget for commissioning project, planned schedule of activities, mobilized resources - materials and manpower for successful execution.

Initiated Continuous Improvement concept to enhance working practices, procedures, standards, and machine performance.

Defined operational parameters and ensured strict adherence thereto to generate maximum operational efficiency.

Monitored project progress on daily, weekly & monthly basis along with generation of required reports.

Ensured that QA / QC procedures are implemented and records maintained across the entire course of project execution.

Assisted in fabrication and erection and commissioning of conveyer system

Handled Design and erection of Fire fighting system

Coordinated with IEIL for deciding specification of DM plant and HRSCC system

Implemented company policies and creating awareness in the dealers on safety / cost effectiveness and resolving their grievances in order to improve distributor performance to meet corporate objectives.

Projects:

30 MW co-generation power plant at DRK Panchaganga SSK, Ichalkaranji by Shree Renuka Sugars Ltd.

40 MW power plant at Kurla chandrapur set up by ISMT Ltd.

Work as a erection cum site design engineer. In this project I work for following heads

Bulk material handling system

Coal handling system and biogases handling system layout planned. Assisted in selection of crusher vibrator, pulley, motor, gearbox, plume box, belt, specification prepared,detailing of galleries for belt, trusses, foundation inspection, crusher house and transfer tower planning, coal handling system layout. Transfer tower layout, chute design and detailing. According to CEMA handbook

Assisted in fabrication and erection and commissioning of conveyer system

Fire fighting system

Capacity of water tank, assignment drawing for CWST, RWT,Design and erection of Fire fighting system. Fire hydrant system . Alarmsystem . hydraulic loss calculation, sprinkler system. Suction discharge arrangement for fire fighting pump and P&ID for PUMP house . Instrumentation for FF system.

Erection of FF system . commissioning of FF system. Accoding to NFPA and TAC guidelines Fire fighting system Design of fire fighting system Fire fighting system thermal power plants HVWS System, MVWS System, Automatic Sprinkler System

For coal galleries, false floor, control room, transformer, cable galleries, and MCC PCC rooms

Water treatment plant

Co-ordination with IEIL for deciding specification of DM plant and HRSCC system. Architectural drawing for DM building and foundation . Erection of Water treatment plant (HRSCC) &DM water plant. erection of DM plant and HRSCC system and allied dosing system

ACW/MCW water system

Design MCW Pipe line & ACW pipe line .Pump selection, Motor selection. P&ID. Development of eccentric reducer .Design of Pipe thickness and diameter. Inspection of fabricated pipe. Specification of allied equipment and co-ordination with the supplier and purchase dept to facilitate smooth execution. Erection of suction and discharge arrangement. architectural drawing for foundation and pump hose

General plant layout drawing

Review of drawing for each update and modification in entire plant. co-ordinate allocation to each foundation and equipment,layout of plant and equipment layout according to factory act

Cooling Tower

Coordinated with PCTL for drawings. conveyed civil comment to, modification and bill of material for civil

Condensor

Inlet /outlet connection fabrication drawing, bend and instrumentation

Project planning

worked closely with Project managers in project co-ordination & control. Co-ordinate project review meetings, departmental meetings, Site status report generation.. Coordination between Sales Dept & Operations Dept Support Assistant project managers in project execution

Tendering activity

Quotations-Tender Documents Support Estimating projects during Bid stage. Project Review & understanding the scope of work. Creating BOM during Bid stage.

Co-ordination

Basic engineering activities like, review of drawings, Prestos and equipment datasheets/manuals. Review & understanding the project specifications.

Provides engineering skills and technical details for equipment layout, integration, and specification services for projects that include a comparative analysis and executive summary for senior management Knowledge of Shop drawings

Ability to read and prepare P&ID drawings, flow diagrams, mechanical equipment and piping drawings

Coordinate document control transmittals to ensure latest documents are being used

Coordinate power plant design activities

Co-ordination with consultants & senior authorities

DR. BABASAHEB TECHNOLOGICAL UNIVERSITY Sep 2005- Jul 2007

Teachers Assistantship under GATE Scholarship

TEFCON BEARING PVT.LTD, PUNE Dec 2003- Jun 2005

Production Engineer

AKSHAR AUTOMOBILE, MUMBAI Jan 2002- Jun 2003

Dealers In- Charge

ACADEMICAL EXPERIENCE

SINHGAD COLLEGE OF ENGINEERING, VADGAON, PUNE Sept 2011- 24 sept 2020

Assistant Professor

Taught various subjects like Manufacturing process, Design of heat exchanger, Automobile engineering, Refrigeration and Air-conditioning, Workshop practices, Basic mechanical Engineering, conducted various practical for undergraduate students, coordintor for ISHRAE activity. Strong communication skills and be able to discuss technical topics with individuals and groups with a wide range of technical backgrounds

Participated in various academic activities like assessment of students at university and college level, participated in various students centric activity, conference, workshop, accreditation activities of NAAC, university LIC committee report preparation, presented 2 papers in international conference at IIT kharagpur and COEP Pune, refrigeration Lab in-charge, act as a Marathi section coordinator in college yearly cultural report.

Guided undergraduate and Post graduate students for various academic and research projects.

Written number of research proposals for BCUD, AICTE, ASHRAE, for research grant, one project completed for 2.5 lacs of research grant. Retrofitting of air conditioner system with R1234yf as a refrigerant. Initial Project Design, resource communications, system component selection and system design whole equipment is modeled in MathCAD software to predict the performance of air conditioning equipment under different operating conditions using manufacturer’s catalog data for compressor, evaporator, condenser and expansion valve. To review, verification and validation the experimental set up fabricated.

EDUCATIONAL & PROFESSIONAL CREDENTIALS

M.Tech Thermal & Fluids Engineering, 2008

Dr. Babasaheb Ambedkar Technological University, Lonere, Dist Raigad.(MS) Distinction

Project:-Experimental study of conversion of air conditioner into 3-in-1heat pump

The aim of this study is to explore and evaluate the possibility of transforming 1 TR household air conditioner into 3-in-1 HP that provide air conditioning, water heating up to 55oC and cooling up to 15oC in a single unit. The unit expected to be environmental friendly, energy efficient, robust, long lasting, cost-effective and safe for users. If the heating demand of the water can be satisfied by de-superheating, the energy for heating can be reduced or possibly eliminated. Additionally, a water-cooled air conditioner performs better than a conventional one. Cooling capacity increases due to desuperheating as seen in most of the research papers cited. If we recover the superheat, there is improvement in cooling capacity of system. This additional cooling capacity can be used to cool the water. This can be achieved by placing a heat exchanger in series with evaporator. The computer programs are developed for simulation and design of DS and WC. The fabricated 3-in-1 HP was tested in laboratory for its performance and also for validating the design programs developed for DS and WC. It was found that when 3-in-1 HP was operated in Mode-II on full load, the maximum. improvement in cooling capacity was 16%, maximum COP S improvement was 30%, combined i.e. COP S+DS was increased by 63%, and maximum reduction in power consumption was 7%. It was also found that when 3-in-1 HP was operated in Mode-III on full load the maximum improvement in cooling capacity was 13%, maximum COP S improvement was 6%,combined i.e. COP S+DS was increased by 18%, and power consumption increases continuously with increase in load. It was also found that when 3-in-1 HP was operated in Mode-IV on full load the maximum improvement in cooling capacity was 24%, maximum COP S improvement was 53%, combined i.e. COP S+DS was increased by 113%, and maximum reduction in power consumption was 20%. The simple payback period is around 3 months, the saving of electrical energy is 2548 kWh per year, and the reduction in CO 2 emission is 3007 kg per year with the use of 3-in-1 HP

B.E Mechanical, 2003 COE Kopergaon, Pune University

Publication :-

1) Economic and Environmental aspect of Conversion of air-conditioner into 3-in-1 heat pump, Pramod G. Patole, Madhukar S. Tandale, Internationa confrence on Advances in Mechanical Engineering,Govt.College of Engineering Pune 2013, page no 67

2) Experimental study of conversion of air conditioner into 3-in-1heat pump,Pramod G Patole, Madhukar S. Tandale,22nd National and 11th International ISHMT-ASME Heat and Mass Transfer Conference 2013 at IIT kharagpur.

Computer Proficiency: MS-office, AutoCAD-2006, MathCAD-7

Date of Birth: 13th September 1977

Language Proficiency: English, Hindi, Marathi

References: Available on Request

Current CTC: 7.3 LPA

Expected CTC:-AS PER INDUSTRY STANDARDS, Notice Period :- immediately

The aim of this study is to explore and evaluate the possibility of transforming 1 TR household air conditioner into 3-in-1 HP that provide air conditioning, water heating up to 55oC and cooling up to 15oC in a single unit. The unit expected to be environmental friendly, energy efficient, robust, long lasting, cost-effective and safe for users. If the heating demand of the water can be satisfied by de-superheating, the energy for heating can be reduced or possibly eliminated. Additionally, a water-cooled air conditioner performs better than a conventional one. Cooling capacity increases due to desuperheating as seen in most of the research papers cited. If we recover the superheat, there is improvement in cooling capacity of system. This additional cooling capacity can be used to cool the water. This can be achieved by placing a heat exchanger in series with evaporator. The computer programs are developed for simulation and design of DS and WC. The fabricated 3-in-1 HP was tested in laboratory for its performance and also for validating the design programs developed for DS and WC. It was found that when 3-in-1 HP was operated in Mode-II on full load, the maximum. improvement in cooling capacity was 16%, maximum COP S improvement was 30%, combined i.e. COP S+DS was increased by 63%, and maximum reduction in power consumption was 7%. It was also found that when 3-in-1 HP was operated in Mode-III on full load the maximum improvement in cooling capacity was 13%, maximum COP S improvement was 6%,combined i.e. COP S+DS was increased by 18%, and power consumption increases continuously with increase in load. It was also found that when 3-in-1 HP was operated in Mode-IV on full load the maximum improvement in cooling capacity was 24%, maximum COP S improvement was 53%, combined i.e. COP S+DS was increased by 113%, and maximum reduction in power consumption was 20%. The simple payback period is around 3 months, the saving of electrical energy is 2548 kWh per year, and the reduction in CO 2 emission is 3007 kg per year with the use of 3-in-1 HP



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