**+ YEARS EXPERIENCE IN

REFINERY AND PETRO CHEMICAL

INDUSTRY

OPERATION, PRODUCTION, PRECOMMISSIONING

AND COMMISSIONING FIELDS.

SUNDAR RAJAN. V PERSONAL DETAILS

adigz4@r.postjobfree.com

+916*********/+919*********. DOB: 11/01/1974 NATIONALITY: INDIAN GENDER: MALE

Skype Id : sundar16210 PASSPORT NO: Z5448543 www.linkedin.com/in/sundar-rajan-08539a166 No: 5, NEW NEHRU NAGAR EXTENSION,

THIYAGARAJANAGAR, TIRUNELVELI – 627011

TAMIL NADU, INDIA

PROFESSIONAL SUMMARY

# Expertise and good operating experience in the following fields and unit operation,

# PRECOMMISIONING ACTIVITY – Actively involved in Precommisioning activities like

pipeline flushing,air blowing,steam dryout,pressure test,hydro test,vessel and rotary

equipment inspection,Dcs loop and stroke check,punch point listing as per P& ID,rotary

equipment cold run check etc.

# COMMISSIONING ACTIVITY – Actively involved in commissioning activities such as

Tankfarm area,Distillation column,Absorption,Desorption column,Reactors,stripping

column,Fluid Bed Dryer,Automatic packing machine.

# CRUDE DISTILLATION COLUMN – Seperation of 300 tons/day of Pure Trichloroethylene

from Crude Trichloroethylene.

# VACUUM DISTILLATION COLUMN- Production of tetrachloroethane by thereactionof chlorine and acetylene in vacuum condition.

# TANKFARM OPERATION - which includes loading and unloading of mobile road tankers, shipment operation,gas compression,liquefaction,flammable and hazardous chemical handling, storage tanks,Fixed Roof Tanks,Floating Roof Tanks,sprinkler system,fire hydrant system.

# REACTOR OPERATION – Handling highly exothermic high pressure reactors( SS and GLASS LINED Reactors) with high safety systems by DCS Sequence, High Integrity Safety Interlocks,Emergency cooling,Emergency Short Stop,Reactor Relief System etc.

# DCS SYSTEM - Operates the DCS Yokogawa centum and Honeywell CS300 Systems for plant startup,emergency shutdown,process interlocks,control loops,interlock bypass.

# STRIPPING COLUMN – Stripped off the uncondensed monomer gases from polymer slurry using steam by counter current flow pattern in a Perforated plate type column.

# LIQUIFACTION AND RECOVERY SYSTEM – Compression and Recovery of unreacted flammable gases by water sealed rotary compressors and condensed the flammable gases using Chilled Water and Chilled Glycol as a coolent.

# THREE PHASE SEPERATOR – Seperation of unreacted flammable gas,flammable liquid and water.

# VENT GAS ABSORPTION SYSTEM – Absorption of uncondensed flammable gases from the vent gas in a plate type packed column using N- METHYL PYROLIDONE as a solvent and recovery of solvent in a Desorption column using steam.

# UTILITY SECTION – Operation and monitoring of Instrumnt air, N2 and Plant Air Compressors,High Pressure,Medium Pressure and Low Pressure Steams,Cooling Towers,cooling water and Zero Liquid Discharge(ZLD- Effluent Treatment Plant).

# EVACUATION SYSTEM – Evacuation of pipe lines,vessels,equipments,columns by using High pressure steam Ejector during maintenance, plant startup and shutdown purposes.

# FLASH DRYER AND FLUID BED DRYER – Monitoring,Operating and Controlling the Final Product operating parameters and maintaining the product specification ( volatile matter content,Dark resin,Residual monomer content etc.) in the dried resin.

# AUTOMATIC PACKING MACHINE – Operating experience of packing capacity 600 tons/Day( 2x300 tons) two numbers of automatic packing machine includes sewing machine,pelletizer assembly and wrapping machine and 600 tons/day of Jumbo machine

# Operation experience of cold storages,emulsifier preparation,gas holder,multistage pumps, centrifuge,silo,pneumatic conveying system,screw conveyor,cyclone seperator.

# Experienced and knowledge about Work Permit System( Hot/cold/confined space/Log out and Tag out/vehicle entry/Electrical Isolation&Deisolation permit etc,)

KEY SKILLS

# OSHA Regulatory Knowledge. # DCS ( yokogawa & Honeywell ) # Tank farm & Shipment Operation. # Fire fighting & Gas Detection system

# Handling of Hazardous chemicals. # Safety and First Aid.

# Pre-commissioning& commissioning. # Emergency Preparedness Response

# water Treatment operation. # HAZOP Study.

# vacuum,steam distillation. # SAP System, MS Office.

EDUCATION

# DIPLOMA IN PETROCHEMICAL TECHNOLOGY,ERODE INSTITUTE OF CHEMICAL TECHNOLOGY, ERODE, TAMIL NADU, INDIA - YEAR 1989 TO 1992.

# DIPLOMA IN CHEMICAL PROCESS, INSTRUMENTATION AND CONTROL, ANNAMALAI UNIVERSITY, CHIDAMBARAM,TAMIL NADU, INDIA. – YEAR 1992 TO 1993.

EXPERIENCE SUMMARY

COMPANY

DESIGNATION

PERIOD

TCI-SANMAR CHEMICALS SAE

(PORT-SAID, EGYPT)

( i ) SECTION LEADER (OPERATION) PVC-POLYMER PLANT

( ii ) COMMISSIONING ENGINEER

OCT-2016 To SEPT-2019

SEPT-2014 To SEPT-2016

DCW LIMITED

(SAHUPURAM, TAMIL NADU, INDIA)

( i ) SHIFT ENGINEER- DCS YOKOGAWA (POLYMER PLANT)

( ii ) PLANT OPERATOR/

ASSISTANT ENGINEER

APRIL-2008 To AUG-2014

MAR-1995 To MAR-2008

ELFO TECH ELECTRO CHEMIICALS LIMITED

(PONDICHERRY,INDIA)

SHIFT SUPERVISOR (TRICHLOROETHYLENE PLANT)

JAN-1994 To FEB-1995

WORK HISTORY

TCI SANMAR CHEMICALS SAE - EGYPT

SECTION LEADER - DCS PANEL AND OPERATION

# Extensive Operating Experience in PVC POLYMERIZATION PLANT(INEOUS TECHNOLOGY-200KTA)process control and supervising daily plant operation.

# Monitor and control all process parameter such as flow rate pressure, temperature,

Level etc., through display, graphics and trend logs.

# Monitor and control the usage of raw material, chemicals, and other plant utilities effectively to an optimum level in safe manner.

# Ensure the safe shutdown and blow down of relevant section during emergency situation.

# Conduct safety inspection throughout the plant and strictly follow safety rules and regulation.

# Lead, guide and motivate the team of technician and operators to achieve the target quality of production.

# Develop, coordinate, and supervise plan of entire pre commissioning and commissioning &

Startup of the project and ensure the daily operation of the units is in accordance with safety,

Occupational Health, Environmental Conservation& Protection Company Regulations.

# Practical experience in preparing safe work permit and setting condition for preparation of

Equipment for empty and hot jobs.

DCW LIMITED

SHIFT ENGINEER - PROCESS

# Operating experience of PVC resin manufacturing plant by KUREHA AND TECHNOLOGY by CHIYODA, JAPAN and Process controlled by Yokogawa DCS System.

# To operate On Line Fire and Gas Detection System.

# Executing production plans and achieving production targets on time and maintaining

Consistency in the production yield.

# Respond to process signal, alarm and safety siren and act effectively and communicate

To the concern immediately.

# Familiar with the behavior, sound, and vibrating of rotating equipments in my area and

Also perform correction by self adjustment to prevent the interruption of system operation

Or call for maintenance to save the equipment from damage.

ELFOTECH ELECTROCHEMICAL LTD

SHIFT SUPERVISOR

# Monitoring and operating the production of 300 ton/day of Pure Trichloroethylene from crude Tri by Steam Distillation process.

# Production of tetrachloroethane by the reaction of chlorine and acethylene gas by vacuum distillation method.

TRAINING PARTICIPATION:

# Participated in Life Saving Skills( safety, First Aid, safety precaution)conducted by Usha Fire

Safety Equipment(P) Ltd.

# Undergone Implant Training in AMMONIA AND AMMONIA IMPORTATIONAL TERMINAL PLANT, Spic Ltd at Tuticorin.

# Attended fire Fighting Training program and Emergency preparedness Response Plan

Mock Drill.

# Undergone Training of ISO 9001, 14001, 18001,28000,50001 Implementation course.

Contact this candidate