.

Adhiyea Thunai

G.DHINAKARAN

Phone No.: 950*******

E-Mail: adig4v@r.postjobfree.com, adig4v@r.postjobfree.com Assignments in New Product Development / Tool Design / Manufacturing / Supplier Development in a reputed organization preferably in Engineering / Automobile / Auto Ancillary Profile Snapshot

• Over 12+ years of experience in Design Engineering, New Product Development and Manufacturing.

• Ability to innovate product designs for existing products, as well as come up with cost-efficient products, based upon market/ customer feedback

• Expertise in preparing and approving design and test plans and recommending adequate changes to the approved models before actual role out of new products

• An effective communicator with strong interpersonal, analytical and problem-solving skills

• Vendor up-gradation through Technical Assistance & Guidance.

• New product development training (Technology transfer) and testing, training attended in Competency Unit-Italy.

Areas of Expertise

• Design and Development of new products in switch gear parts (Sheet metal, Plastic, Castings, and structural parts) using Pro-E & AutoCAD.

• Design and development of different sheet metal parts for circuit breaker operating mechanism.

• Development of plastic parts in injection molding process.

• Hands on Experience in Tool development & Maintenance –Press Tools, Injection Molds, Jigs& Fixtures, Investment Casting.

• Hands on Experience in Manufacturing Process of Stamping, CNC punch press, Press brakes, Welding, Molding.

• Product development (APQP & PPAP) including, press tools, Jigs & Fixtures & Gauges design.

• Preparing competitive and profitable costing for new enquires.

• Developing the components successfully and acquiring new business for the organization.

• Initiating VA/VE activities for bringing in cost reductions in the products & process.

• Selection of machineries/Equipment’s and their tooling’s

• Prototype Manufacture & Testing of sheet metal parts and castings.

• coordinating IP55 Test & Temperature rise test for sheet metal parts with testing agencies like CPRI

(Central power research institute)

• Engineering Change management

ECR-Engineering change request format created and implemented Engineering Change management procedure created and implemented in Alstom AIS unit.

• Documentations process in Engineering and quality department implemented as per Alstom Production system APS-Procedure

Experience Summary:

Organization Designation Duration

GE T&D India Limited Chennai

(Formerly ALSTOM T&D India

Limited)

Engineer – Mechanical Components Mar 2013 - Jan 2017 Assistant Engineer – Manufacturing Sep 2009 - Feb 2013 FENNER India Ltd,

Chennai Assistant officer-Tool Room Feb 2007 - Sep 2009 L.G.Balakrishnan & Bros Ltd,

Coimbatore Tool Maker Jul 2003 - Oct 2004

TEXMO Industries (P) ltd

Coimbatore Tool Maker-Trainee Mar 2002 - July 2003 Organisational Experience

GE T&d India Limited (Formerly Alstom T&D India Ltd, Chennai) Company Profile: ALSTOM T&D India Ltd, is a subsidiary of ALSTOM T&D SAS (subsidiary of ALSTOM ), and a leading player in T&D business, globally. ASTOM T&D India Ltd is among the top three transmissions & distribution

(T&D) players in India. ALSTOM T&D India was the first to build the 765 kV Sub-station in India with National Thermal Power Limited (NTPC) at SIPAT, Chattisgarh. Product Development:

Key Result Areas,

• Project design, development and validation in co-ordination with competence unit.

• Conducting

- Failure Mode & Effect analysis(process)

- Value Engineering / cost reduction activities.

• Interacting with customer for APQP & PPAP activities. Translating customer’s requirements to in-house specifications.

• Preparing of Engineering BOM, Assembly & Part Drawings

• Testing and Validation

• New components, materials and technologies to evaluate functionality for all new product development

• Handled import of technology, ideas technical knowhow from the projects from Italy.

• Coordinating with team of engineers for product development activities.

• Developing and reviewing design prototypes, performing test and finalizing product design for mass production

• Promoting process automation with introduction of Jigs, Fixtures & special purpose machines.

• Identifying potential vendors for Critical parts and Tooling.

• Handling vendor Development activities (sourcing, Indigenization, Supplier selection, and vendor Evaluation) during the initial stages of development.

• Validating & Freezing the process for supplier end part Manufacturing.

• Engineering Change Management (ECN).

• Developing and maintaining all necessary manufacturing process/production, Process flow diagram, SOP’s, Control Plan, Stage Drawing, POKAYOKE, related to manufacturing. Accomplishments

• Efficiently created a new scenario & new product as a part of Cost Killing Initiative

• Successfully handled key projects like:

Development of 420 & 765 KV Disconnector : Involved in the first development Project of Disconnector

Re-engineering of 765KV Disconnector : Involved in the re-engineering of existing 245KV product for cost optimization

• New initiatives designed & executed:

Pressing tools, Checking Tools for springs straightness, Blind Hole thread depth checking tools and Holes position checking Fixtures for structures etc. Holes drilling fixtures of structures

Development for sheet metal parts(Aluminum cubical and SS Cubical parts for Mechanism covers)

Process design and development of crown contact (copper sheet metal parts). Manufacturing :

Key Result Areas,

Review of previous days/shifts work progress.

Review of Factory Acceptance Test Status and organizing testing.

Ensure stage wise MPR recording & route cards are in place and are up to date.

Material review for the next shift.

Upgrading Work Instruction from time to time.

Ensuring safety of men, material and machine, Preventive measures from time to time to avoid Incidents & accidents.

Maintain shop floor in order (5S).

Ensure on line Production order confirmation (SAP).

Maintaining Discipline in Shop floor (Working hours, tools storage /usage, Material storage, Usage of appropriate PPE etc).

Recording of non conformances and deployment of corrective / preventive action.

Adherence to ISO 9001 : 2000 for QMS and ISO 14001 : 2004 for EMS requirements and adherence to APS.

Involve in new development activities,

Adhere to CTQ requirements for all processes.

MIS - daily / weekly / Monthly Production, monitoring all shop-floor related dash boards on time, Lean implementation, Inventory management at shop floor level. Fenner India Ltd, Sriperumbudur

Company Profile:

Leading manufacturers of :

Auto & Industrial Belts

Conveyor belting

Power Transmission Accessories

Oil Seals

Responsibility:

Designing of press tool like Progressive Stamping & Combination Tools

Process Planning for Press Tool & Compression Mold manufacturing.

Updating ISO & TSI6949 records regarding Designs.

Design modification to improve productivity.

Executing molding and tooling requirements.

Electrode Planning & Vendor follow up Etc…,

CNC Fanuc Program for lathe LT 16, Mazatrol for MAZAK CNC lathe L.G.Balakrishnana&Bros Ltd, Coimbatore

Company profile: AN ISO 9001 / ISO/TS 16949 Accreditation Company.the premier manufacturer of both automotive and industrial chains under the popular brand name ‘ROLON’ Leading Manufacturer of Chains,sprockets,&Belts Responsibility:

Manufacturing and Maintenance of Progressive tool, Compound Tool, Bending & forming Tools, etc..,

Process Planning of Tool Elements

Tool Assembly &Trail

Manufacturing of Assembly Fixture for chain & sprockets.

Designing of Drill jigs & Assembly fixture for chain & sprockets.

Designing Press Tools Like Progressive Stamping Tool, Compound Dies, Jigs& Fixture, Gauges etc. Texmo Industries (P)ltd, Coimbatore

An ISO 9001 Company, Leading Manufacturer of pumps includes stainless steel submersibles, bore well submersibles, open well submersibles, jet pumps, and mono blocks, industrial motors and bore well compressor pumps.

Responsibility:

• Manufacturing and maintenance of Compound Tools & Draw Tools.

• Manufacturing of Investment casting moulds for SS Parts.

• Process Planning of Tool Elements.

• Tool Assembly &Trail

• Hands on Experience in operating Conventional Machine Like Lathe, Milling, Surface grinding, CNC Turning etc.

Academic Details

2008-2011 Bachelor of Technology (Mechanical) from SRM University, Chennai 2004-2006 Diploma in Tool & Die Making from NTTF Technical Training Center, Bangalore 1999-2002 Certificate in Tool & Die Making from NTTF Technical Training Center, Vellore 1997-1998 SSLC from Kamaraj Municipal higher secondary school, Erode Certification

• Certified ISO Auditor By BVQI (Certificate Course) IT Skills

• Designing Tools : AutoCAD, Pro-E (Wild Fire 4), Solid works

• Office Tools : MS-Office & MS-Project

Knowledge Purview

• Lean Manufacturing

• Six Sigma

• ISO 9000 & QS 9000 Training

• Knowledge in IEC standards for Electrical circuit breaker / Disconnector testing. Personal Details

Date of Birth : 16th March 1983

Father Name : T.K.Govindarajan

Martial Status : Married

Languages Known : Tamil, English

Passport No. : L8402702

Present Address : 250,Meivazhi Salai, Keelakurichi Post, Pudukkottai - 622101 Permanent Address : 250,Meivazhi Salai, Keelakurichi Post, Pudukkottai - 622101 CTC : 6.96L per Annum

Expected CTC : Negotiable

Notice Period : -

DECLARATION

I request you to kindly consider my application favorably. I assure you that I shall discharge my duties to the entire satisfaction of my superiors.

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Place : Meivazhisalai SIGNATURE

Date :

[G.DHINAKARAN]

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