Plant operations

V.SURESH SONI

Email: adif4r@r.postjobfree.com

Mobile : +91-979*******

Seeking middle level assignments in Plant Operations/ Operations & Maintenance / Production Operations with an organisation of repute.

SYNOPSIS

Over 19 years of experience in, Plant Operations, Production Planning & Control, Operations & Maintenance.

Implementing cost saving measures to achieve substantial reduction in terms of raw materials,manpower and machine utilization.

Skillful in enhancing systems to bring greater cost efficiency levels & energy/ power reductions.

Experience in maintenance/operations of a wide spectrum of equipments and components. Adept at preventive and breakdown maintenance.

Foreseeing performance bottlenecks and taking corrective measures to avoid the same.

Resourceful at strategizing techniques for maximum utilization of manpower/machinery.

CORE COMPETENCIES

Cost Reduction

Spearheading Value Analysis continuous improvement initiatives in processes.

Implementing strict measures in operating procedures to optimize resource/capacity utilization.

Plant Operations

Coordinating plant activities for the set up standards with accountability for strategic utilization & deployment of available resources to achieve organizational objectives.

Production Planning & Control

Minimizing performance bottlenecks for achieving high productivity with minimum consumption of material & machine and monitoring expenses.

Handling operations for improvement in existing products.

Operations & Maintenance

Planning and effecting preventive maintenance schedules of various network elements to increase network up time and equipment reliability.

Identifying areas of obstruction/bottlenecks and taking steps to rectify the equipments through application of trouble shooting tools.

Executing cost saving and energy saving techniques/measures and modifications to achieve substantial reduction in O&M Expenditures and to increase operational profit.

CAREER HIGHLIGHTS

AIRLIQUIDE SINGAPORE pte ltd., Production Technician 3/4/2008 to 30/9/2020

Worked as Technician (Level 1), Involved in Plant operation of Purified Nitrogen gas,Ultra purified Oxygen.

Handling both PLC (siemens) and DCS operating systems(Centum CS3000 and Centum VP) of Nitrogen, Oxygen producing units.(cryogenic process TCN BE 25,000NM3/hr plant and TCN 8400nm3/hr,TCN 3400NM3/hr plant).

Process involves equipments like Air Compressors, Chiller units, Cooling tower, Pumps, Nitrogen producing process coldbox .,SAES Getter Purifiers, Donaldson Adsorption dryers.

Handled hydrogen, helium tube trailers, pallets and Air pallets.

Ensure supply to customer continuously and at required pressure and flow.

Maintaining process parameters like Pressure,flow, Temperature,CQC,etc.,

Reporting to Engineers and highlighting plant issues and trouble shooting.

Following safety instructions,SOP and highlighting any issues regarding safety.

Also handled various types of analysers and calibration according to schedule and to maintain products specification,required by the customer.

BASF coatings India Pvt ltd., Tech.Service Officer May 2007 to Dec 2007

Handled problems that arises during paint application in metal car bodies.

Worked at customer site(FORD INDIA PVT LTD.,)to provide technical service and support.

Keeping recorded track of important parameters like Viscocity,Electric resistivity etc. as everyday activity.

Checking and maintaining quality parameters like DFT,Wave Scan,X-Rite etc.,of top coated vehicles.

Maintaining stocks of all products.

Stahl Asia Pte Ltd., Singapore Process Operator Aug’2005-Mar’2007

Deft at handling various chemicals such as solvents, Resins, Nitrocellulose, cellulose Esters, Emulsifiers, Pigments, Dyno-Mills etc.

Handled polymer plant which includes monomers,catalysts,emulsifiers and making finished products by emulsion polymerization method.

Played a pivotal role in attending In-House safety training programmes and safety orientation course.

Successful in completing In house training provided in SHE (Safety, Health, Environment) and BBS (Behaviour Based Safety).

Hempel Coatings(s) Pte Ltd., Singapore Plant Operator Jul’2003-Jun’2005

Distinguished efforts towards handling color matching and viscosity adjustments as per the recommendations from Q.C.

Proven track record of handling batch production of plant producing industrial and marine paints such as top-coats, primers antifouling paints, curing agents etc.

Instrumental in handling of raw materials such as epoxybinders, solvents, thinners, anticorrosive chemicals etc.

attended In-house training programmes on Industrial safety.

Al-Intaj sulphochemicals Industries Co., Plant Operator Sep’2000-Aug’2002

(S.A.O.C.),Sohar, Sultanate of Oman.

Handled the production process in a PLC controlled continuous process plant producing linear alkyl benzene sulphonic acid.

Adroit at analyzing the process parameters, sulphonic acid with methods such as acid value, colour active matter.

Proven track record of attending In-house training programmes on ISO 9001-2000 practices and Industrial safety.

Western India Paints & Colour co Pvt. Ltd., Chemist Jul’1997-Aug’1998

Velachery, Chennai

Handled resin plant, raw material for paint production.

Adroit at analysing paints after finishing with processes such as acid value, S.G., drying, viscosity.

Hands on experience in production of Domestic paints such as Top coats & Primers.

Proficient at handling solvents, Resins, Epoxy resins, Polyurethane resins etc.

ACADEMIA

Post Diploma in Petro-Chemical Technology Institute of Chemical Technology, 2000

Tharamani, Chennai

Diploma in Chemical Technology Swamy Abedanandha Polytechnic, 1997

Thellar, T.S.District, Tamilnadu

INPLANT TRAINING

Organisation : Tamilnadu Petroproducts Ltd, Chennai, India

Duration : 3 Months (As a part of Diploma Course)

Specification : Linear Alkyl Benzene (LAB), Epichlorohydrin

Organisation : Madras Fertilizers Ltd, Chennai, India

Duration : 3 Months (as a part of Post –Diploma in Petro Chemical Course)

Specification : Diammonium Phosphate (DAP), Urea Ammonia

PERSONAL DETAILS

Father’s Name : Mr. R.VAIDYANATHAN

Marital Status : Married

Date of Birth : 29th June 1979

Permanent Address : Block C-4/1, Orchid Arunachala Apartment,

R.V .Gardens, Kadaperi, Tambaram (west), Chennai – 600045, Tamilnadu, India.

Phone: 044-********

Mobile :+91-984*******, +91-979*******.

COURSES ATTENDED : Passed Skill Evaluation Certificate from ITE –Singapore in 2006.(For Low-

Levy).

Completed FIRE FIGHTING AND HAZMAT RESPONSE COURSE FOR

EMERGENCY RESPONSE TEAM from TECS singapore.

Completed DCS(Distributed control system) CENTUM CS3000training

from YOKOGAWA SINGAPORE.

Completed Supervise-work place safety and health course.

Completed Management of Hazardous substances course.

Languages known : English, Tamil, Hindi (to read, write and speak.)

Place:

Date : Signature

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