N.ESAKKI

K -* TVS Nagar,

Thally Road,

Hosur-*35109

TamilNadu.

E- mail: adiehv@r.postjobfree.com

Contact Number: +91-978*******,638-***-****

A knowledgeable professional with 11 years of experience in Two wheeler Vehicle Assembly and Gear Machining process with a reputed automotive company in the country. An individual with a positive outlook, adaptable to dynamic business environments with hands on experience in TPM, TQM, JIT and Quality Management System - TS 16949.

Graduate in Bachelor degree in Mechanical Engineering in Indian institution of industrial engineers, Mumbai, Diploma in Mechanical Engineering from PACR polytechnic college,Rajapalayam.

Areas of Experience / Expertise:

Systematic problem solving using QC story and 7 QC tools methodology

Skilled in CNC programming (FANUC, SIEMENS controllers),

Productivity improvements using JIT concepts

Skilled in Process, tools selection

To program& operate in gear profile inspection CMM machine.

Capacity enhancement for existing mass production cells with minimal cost,

Knowledge in GD & T

Trouble shooting of daily problems related toproduction, quality, Scrap in machining

Expertise on JH implementation inGear shopusing TPM approach

Faculty for workmen training on topics such as Basics of Machining, Safe work practices, JH in Machining, Product and process knowledge

Knowledge in 5S, TPM, TQM,JH, TS 16949

Good knowledge in Xl super & Scooter vehicle assembly.

Good knowledge in ehicle assembly line balancing.

Well versed with Windows, MS Office, MS Power point and Internet Applications.

Career Profile

Organization : TVS MOTOR COMPANY

Tenure : Since June 2008

Current Designation :Assistant Manager (Production-Assembly)

One of the leading automobile company engaged in manufacturing and sales of 2 and 3 wheelers in India and around the world, recipient of Deming award, TPM excellence award from JiPM, Japan and certified for TS16949, ISO 14001 & OHSAS 18001.

Roles & Responsibility:

Leading a team of 120 workmen by Motivate and support workmen

To consistently achieve PQCDMS targets on a shift basis in the Machining unit and assure safe operations.

Responsible For safety, shift production, Quality, scrap, tools consumables

Conduct daily PDCA for quality, delivery performance and monitor to improve unit

performance.

Maintain discipline and encourage team working of all members of the unit through

counseling, coaching and motivation

Review Daily Production plan for the availability of machined parts and raw materials

Audit workmen deployment as per skill matrix & organise resources for production

Plan and execute setup changes, Stop, correct and restart process in case of non conformities

Identify losses and make contingency plan

Improve the process capability of identified critical parameters

Participate in alpha stage of New product development to enable inputs to design

Take countermeasures on process rework and Quality& Delivery complaints.

Audit & Improve 2S,JH, unsafe acts and conditions and Material handling system

Improve AQI & FQI score

Conduct audit on adherance to standards/SDCA of process on weekly basis

Reduce defects in part and improve the direct pass

Conduct review on policy image related projects

Review Team leader cell performance measures, Sunrise and Sunset communication to Team Leaders

Identification & Implementation of SIT/CFT projects related to policy, MPCP & facilitate

QCC projects

Preparing work instruction, Operation standard

Co-ordinator of 5S, JH, TS 16949

Adhere to safe work practices and eliminate unsafe condition

On the job training of workmen and co-ordinate in certification

Facilitator for QC Circles

Significant Achievements:

Implementation of JH step 5 in Gear machining cells

Tool life improvement in gear hobbing cutter

Dry cutting technology implemented in gear machining cell

Introduction of Detection type POKA YOKE to EliminateEmission customer complaint in gear machining cell

Implement robot automation in gear machining cell

Productivity improvement in vehicle assembly of 30% by KAIKAKU improvement.

BS-6 succesfully implemented in XL 100 model.

Awards :

Awarded GOLD in state level QC convention in 2012, Madurai.

Awarded PAR EXCELLENCE in NATIONAL level QC convention in 2012, KANPUR for eliminating Emission complaint in Star City Vehicle

Awarded best SIT team for xl super drumclutch automation in the year of 2013-14

Awarded silver award in state level QC convention in 2015, Bangalore

Best trainer for the 3rd quarter for workmen & executives

Certified Train the Trainer For training Workmen & Executives

Academic Profile:

Qualification

Institution

Month, year of passing

Result

IIIE

The Indian Institution of Industrial Engineers, Mumbai

Project under progress

Pass

Diploma in Mechanical Engineering

PACR Polytechnic college – Rajapalayam

Apr, 2008

First Class with Distinction

HSC

PACM Hr Sec School,Rajapalayam

Apr, 2006

First Class

SSLC

PACM Hr Sec School,Rajapalayam

Apr, 2004

First Class

Personal Profile:

Date of Birth : February13, 1989

Marital Status : Married

Languages Known : Tamil, English

Gender : Male

Age : 31

Nationality : Indian

Passport Availability : No

I hereby declare that all the above informationis true to the best of my knowledge.

Yours truly,

N.Esakki

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