Engineer Engineering

VEERAMANI.M Mobile No:+91-807*******

adidm5@r.postjobfree.com

CAREER OBJECTIVE:

Looking for a prospect where technical competence is valued and where I can make meaningful contribution to the growth of the company and be a part of the technical innovation.

EXPERIENCE SUMMARY:

1 year of experience in BLDC/PMSM motors validation at Comstar Automotive Technologies Private Limited, Chennai.

1.6 years of experience in BLDC/PMSM motors,starter motor development & testing at SEG India Pvt Limited, Bangalore.

2 years of instrument calibration experience at Sansel Instruments and Control, Chennai.

KEY SKILLS:

Led the planning and execution of 50+ lab test campaigns (Including functional, Performance and Environmental and Vehicle Level testing).

Interactions with suppliers for machines and rig purchase, negotiation and price finalizations with the suppiers AMC and activities.

Strong knowledge on ARAI, ISO, IEC Test Standards.

Integration of motor with controller, Vehicle level integration

Basic knowledge in Wiring harness & trouble shooting

Application study(Vehicle,motor,controller& Battery)

Basic knowledge in position sensors used in BLDC/PMSM motors such as Encoders, Hall sensors, Resolvers

Having adequate knowledge in motor calibration

Fatigue life and durability improvement techniques

DFMEA/DFM/DFA

Basics in NVH and Acoustic analysis

Data acquisition techniques

Weight reduction techniques

Benchmarking

New Concept & test facility Creation for future projects

Basic knowledge in Trapezoidal & FOC controller.

Ability to troubleshoot, diagnose and solve technical issue.

BLDC, PMSM, PMDC motor design by Speed/RMxprt and Magnet/Ansys Maxwell software

TOOLS KNOWN:

Software – Speed, Lab View & MS office.

Lab Equipment – Dynamometer tester, Power Analyzer, thermal and climatic chambers, vibration test bench, Salt Spray Chamber.

Data Acquisition – Oscilloscope, Dewesoft, Picoscope, Sefram viewer PROFESSIONAL EXPERIENCE:

COMPANY –Comstar Automotive Technologies Private Limited DESIGNATION - Engineer

DURATION – DECEMBER 2019 to Till Date

ROLES AND RESPONSIBILITIES:

Traction & Hub motor development and testing for 2 wheeler, 3 wheeler and 4wheeler application.

BLDC, PMSM,PMDC motors development & testing.

Responsible for creating complete test specification for EV motor & controller.

Product Data Management – Concept EBOM & Design, Specification creation

Understanding RFQ and SCR to analyze the New product requirements

Creating test specifications for validating the traction and hub wheel motor.

Deriving Product Guidelines from QFD inputs.Key customer contact – technical

(packaging study& specification) and quality

Design, Development & Validation of the motors with reference to the Customer RFQ

Continuous support in Value Analysis/Value Engineering, Quality & Costs improvement

Team member for Design Failure Mode Effect Analysis (DFMEA)

DVP/PVP evaluation of the product. That Includes, Environmental, NVH, Etc.,

DFMEA updation and benchmarking current technologies.

Coordination with Cross-Functional Team and Conducting Technical Design Reviews.

Technical Program Co-ordination for both internal and external customer’s open points

Coordination with Vendors and Suppliers for Product Development.

On field product failures – Customer end support

Documentation as per TS requirements (8D Report, Timing plan, Risk analysis, control plan etc.,)

PPAP & APQP support for the new product development

Motor & controller fitment & performance verification at vehicle level. PROJECTS HANDLED:

Development & testing of 1.0kW BLDC Traction motor for e-rickshaw application.

Development & testing of 1.5kW BLDC Traction motor for e-loader application.

Development & testing of 1.2kW PMSM Hub motor for e-scooter application.

Development & testing of 3.0kW PMSM Traction motor for e-scooter application.

Development & testing of 4.0kW PMSM Traction motor for e-bike application. COMPANY –SEG India Private Limited (Formerly Bosch) DESIGNATION –Testing & Development Engineer

DURATION – March 2018 to August 2019

ROLES AND RESPONSIBILITIES:

Responsible for proposing of RFQ obtained from customer.

Development and testing of proto sample for concept proving.

Making components /subassemblies of the product as per development plan.

Planning and validating the product as per the customer/Internal standard.

Coordinate with suppliers for new component development for new projects.

Quality approval and checking of essential dimension for proto sample sub assembly parts.

Dimensional verification, fitment and cranking study in the corresponding vehicle at customer end.

Coordinate with marketing, purchase, suppliers and other supporting departments.

PROJECTS HANDLED:

Development of 1200 Watts drive motor for E-Rickshaw applications for various customers like Mahindra Rise, GEM Motors etc,

Development of 3000 & 5000 Watts drive motor for Two Wheeler applications. COMPANY –SANSEL INSTRUMENTS AND CONTROL

DESIGNATION – Calibration Engineer

DURATION – July 2015 to Jan 2018.

ROLES AND RESPONSIBILITIES:

Including calibration and testing, a major contribution in documentation procedures.

Calibration of process control and analytical instruments in the field of Electro Technical, Thermal, Pressure, Mass and Volume.

Preparing work instructions, maintenance procedure in handing master instruments as per standards for the calibration of instruments in various fields.

Performing quality check for process instruments like temperature bath,transducers,temperature sensors and chambers. CAREER HIGHLIGHTS & ACHIEVEMENTS:

Successfully developed 1.0kW, 1.5kW,3kW and 4kW traction motor

Working with major EV customers like Revolt, Ampere, TML.

Sealing improvements in Hub Wheel Motor therefore reducing warranty rejection due to water ingress.

ACADEMIC PROFILE:-

B.E in Electronics & Instrumentation Engineering, (70.3%) from Velammal Engineering College, Surapet, Chennai-600066.

HIGHER SECONDARY, (91.8%) from Sri Vinayaga Higher Sec. School, Namakkal–637003

SSLC, (95.2%) from Sri Vinayaga Higher Sec. School, Namakkal–637003 PERSONAL DETAILS:-

Fathers name MUTHU SAMY.S

Date of Birth 09/08/1993

Gender Male

Address for communication 3/280, Kathirmalai Street, Palappatti post,

P.Velur taluk,

Namakkal– 637017.

Languages Known Tamil, English

DECLARATION:-

I VEERAMANI.M, declare that the information provided in this document is true to the best of my knowledge and experience.

PLACE:

DATE : (VEERAMANI.M)

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