Page Number *

SUBHASH CHANDRA GHOSHAL

***, *** *** ****

Tank No 3

Kolkata, West Bengal, India

PIN 700055

Mobile: +91-943*******

email: adib31@r.postjobfree.com

adib31@r.postjobfree.com

Objective:

To become a dynamic, self-motivated, smart professional and wants to utilize the already gained education & professional knowledge

Professional Snapshot:

● 13.75 years of experience in Haldia Petrochemicals Limited, India, (A naphtha based petrochemical complex having seven number of plants containing Aromatics and Plastics plants), in area of Naphtha Cracker Unit, Operation Control Group and Offsite & Utility and Liquid Loading area.

● 6.23 years in Sadara Chemical Company, Saudi Arabia, (A mixed feed based petrochemical complex having 26 number of plants consist of plastic plants, isocyanates plants and ethylene, propylene based value added streams), in Hydrocarbon area and Site Integration Manager Education:

● B.Tech. (Hons) in Chemical Engineering under Vidyasagar University, Duration: 1996 – 2000 Class: 1st Class. (Percentage of Marks: 73.39%)

● H.S. (Class 10+2) in Science Stream (Main subject: Physics, Chemistry, Mathematics and Statistics) under West Bengal Council of Higher Secondary Education, Duration: 1992 – 1994 Class: 2nd Division. (Percentage of Marks: 53.5%)

● Madhyamik (Class 10) in General under West Bengal Board of Secondary Education, Duration: 1992 Class: 1st Division. (Percentage of Marks: 68.78%) Experience:

Sadara Chemical Company (Al Jubail, Saudi Arabia) From 15th Mar 2014 to 8th Jun 2020 Plant Description: Sadara is an Integrated Petrochemical Complex consisting of 26 plants that include a mixed feed cracker with aromatics plant, plastics plants, isocyanides plants and ethylene, propylene value added chemicals. Last Designation: Improvement Engineer – Tech Centre Job Responsibility: Supporting hydrocarbon envelopes (Mixed feed cracker, Aromatics plant and Steam and power generation unit, Incinerator and WasteWater Section) as a process engineer. Experience:

● Supporting technology implantation plans (TIPs) for projects, and in evaluating potential improvement opportunities and studies and creating the capex budget plan for the unit. o Develop the scope of the new improvement projects and its feasibility study along with technology licensor communication.

o Finalizing the scope of the improvement projects (basis of design) along with preparation of preliminary PFD & P&ID, HMB, simulation model, control strategy, major equipment list, piping list, valve list, material selection etc.

o Leading process design and preparation of complete package for the project for purchasing and execution

o Taking part for the technical bid analysis of the project items. Analyses project specifications, tender and proposals requirements. Review of vendor documents. o Communication with the licensor/vendor for specification of the project and its basic design (FEED) o After completion of project preparing closeout and PSSR

● Trouble shooting for the plants, optimization of different equipments and process engineering support to plant o Prepare/review pre- commissioning and commissioning procedure etc Page Number 2

o Maintain and develop process simulation (ASPEN Model) and hydraulic models, material and energy balances, PFDs P&IDs, and equipment performance specifications (including relief rates, thermal rating etc.).

o Designing/Review of PSVs along with the scenario as per the API standards applicable. o Preparation of initial process datasheet of equipment, control valve, RO, instrument etc. as per API, ASME and pump standard

o Hydraulics calculation of line & pumps including the liquid and gas surge analysis. o Supporting process safety in implementing LPP standards and environmental regulations, HAZOPs and other Process Safety related reviews. Participating in the LOPA process, SIL scenario evaluation as a process engineer.

o Licensor reviews and approval for any process design changes to the existing and new facilities and in technology exchange with licensors.

o Leading root cause analysis (RCA) and also taking care of process design adequacy check with respect to RCA.

● Experience gather during start-up of complex

o Take part in pre-commissioning and commissioning and shutdown in equipment inspection activities such as column internals (to verify process design), punch listing, procedures development, equipment inspections

o Support Operations in executing licensor/vendor package guarantee test runs and in executing lenders reliability test.

o Supporting hydrocarbon envelope for troubleshooting and quick debottlenecking to run the plant at 100% load

o Experience in APC control implementation in aromatics plants along with Aspen team. Haldia Petrochemicals Limited (Haldia, West Bengal, India) From 1st Jul 2000 to 13th Mar 2014 Plant Description: Haldia Petrochemicals Limited is Integrated naphtha based petrochemical Complex consisting of seven plants that includes a Naphtha Cracker Unit with aromatics plant and polymer plants. Experience: Experience in commissioning and operation of normal distillation column, extractive distillation column, stripper, screw compressor, reciprocating compressor, centrifugal compressor, diaphragm compressor, various types of pumps, heat exchangers, process fixed bed reactor, Biological reactor operation, furnace, vacuum system, refrigeration system, cooling tower, DM Plant, water treatment plant, wastewater treatment plant, RO plant, Tanks, spheres, bullets, bagging machine etc.

Last Designation: Sr. Manager- Manufacturing

Experience during NCU Plant operation:

● Working as a deputy team leader for the operation of Naphtha Cracker Unit. o Responsible for meeting the production target with respect to quality, quantity, and demand. o Responsible for department budgeting and expenditure. o Developing safety & quality culture inside the group. o Material balance on a daily, monthly and yearly basis. Monitoring plant performance analysis. o Process calculation for the performance monitoring and simulation for process equipment for optimization.

o Troubleshooting for achieving designs energy consumption & the yield improvement thru simulation. o Various plant modification related jobs, like PFD/P & ID updation, chemical calculation, HAZOP analysis etc.

o Monitoring & compliance of the various statutory testing & records and their associated planning. o Preparing the yearly production budget for the production in line with the complex budget covering energy requirement, chemicals & catalyst requirement, and the consumable requirements at the beginning of the year. Budget preparation for revenue, overhead and the Capital Expenditure Budget for Naphtha Cracker Unit.

o Implementation & maintaining of guidelines of company Health, Safety and Environment policies enforced time to time.

o Appraisal for all the team members and arrange recognition for best effort. o ISO 9001 related coordination activities and take active part in improvement initiatives. o Responsible for the basic training for the newcomers about the overall process of the plant. o Periodic updating of the SOP for the shift team

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Previous Responsibility Naphtha Cracker Unit:

● Working as Shift In-Charge for day to day operation. o Working as a team leader in the shift for all the activity occurring. Adjusting plant load as per the production plan, De-coke planning for heaters, Regeneration of the catalyst bed etc. o Safe shutdown and startup of the equipment and entire plant for any emergency and turnarrowand o Manpower planning in shift and arrange leave and overtime(if required) o Monitoring for chemical injection including stock and inventory o Maintenance planning and issue permit for regular preventative maintenance and unplanned maintenance

o Take part in Job safety analysis for implementation of safety during the work o Working as an emergency leader of the plant during a plant emergency situation. o Arranging for the spacial sample and ensure quality and manage the inventory to reduce the off spec generation and planning for the reprocessing of off spec o Recommendation of improvement in the SOP

o Maintaining shift logbook and smooth handover to the next shift.

● DCS panel operation for hot & cold area, compressor area and heater area, pyrolysis gasoline hydrogenation unit, Butadiene extraction unit and benzene extraction unit & C4 hydrogenation unit. o Day to day operation of the plant

o Following SOP to tackle the

o Start-up and shutdown and stabilization of plants.

● Experience gathered during revamp project

o Interaction with the licensor and the detailed design company for various inputs for selection of design requirements.

o Review the initial BEPs, PFDs, P&IDs etc.

o Study the work pack system and make the planning for handover. (Preparation of the markup P& ID, Blind list, Hand over checklist, Final inspection checklist etc.) o Supervision as a plant manager and implement the HSE guideline. And achieved zero accidents in revamp shutdown.

o Supervising Plant Commissioning after project

o Coordination with the licensor for performance guarantee test run. Previous Responsibility Operation Control Group:

● Production planning for the month and creation on yearly raw material, chemical and catalyst requirement.

● Generation of complex material balance and identify the hydrocarbon loss on daily, monthly and yearly basis.

● Downtime analysis of the complex and related improvement ideas

● Pre-feasibility study for the complex level projects and its simple cost benefit analysis for prioritization

● Daily Complex level MIS generation

Previous Responsibility in Offsite & Utility area:

● Running of waste water treatment plant, incinerator, Water treatment plant, DM plant, Compressed air supply, cooling water system, RO Plant

● Planning of bulk receiving, storage & transfer of all raw materials (naphtha, hexane, butene-1), intermediates

(ethylene, propylene, propane, hydrogen etc.) and final products (LPG, butadiene, gasoline, benzene, cyclopentane, CBFS etc.).

● Continuous follow-up with the BOO units (Captive Power Plant and Nitrogen Plant) for smooth operation.

● Generation of Daily Reports, Monthly report and Yearly report.

● Responsible for Planning & implementation of all modification activities in the Offsite area.

● Responsible for loading and unloading of ship cargo (pressurized & non-pressurized) and road tanker from operation side.

● Commissioning of Motor Spirit Blending system, Auto LPG blending system Mist Cooling System. Skill:

● SAP R/3 as Power User in PP Module,

● LIMS,

● Honeywell Historian system, IP21, Aspen Process Explorer, Aspen Process Graphics

● Lotus Notes, MS Office (Excel VBA programing),

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● PYPS Simulation modelling,

● Aspen plus, Aspen Hysys, HTRI, Aspen EDR, FlareNet

● AFT Fathom, Fisher Tool, VariSim

Training & Certification:

● Certificate in Process Engineering

● Certificate in MS Excel

● Certificate in Management Development Program in MIS

● Certificate in Train the trainer

● Vocational Training for operation of a Refinery (IOC)

● Certificate in Cooling tower operation

● Certificate in Sadara and Chemical Industries.

● Learning Sadara Way – Aligning company goal with personal goal

● Certificate on Life Critical Training

● In-house induction training Aspen Hysys, EDR, HTRI, Flare Net, VariSim, Pipesim etc. Achievements:

● Achievements in Haldia Petrochemicals Limited

o Naphtha Cracker Revamp without any LTI & injury

o Commissioning and Stabilization of Plant after Revamp o Development of Motor sprite blending system & Auto LPG blending system o Utility costing model and Implementation in SAP

o Implementation of MRP in Haldia Petrochemical company o Operation Cost Reduction in Bagging

o Implementation of HSE management system in Cracker

● Achievements in Sadara Chemical Company

o Frequent failure of new exchanger and its improvement in design o Thiophene Guard bed implementation in benzene stream o Emergency project for installation of various pipeline for avoiding the production loss o Column simulation for adjusting the parameter in efficient way to eliminate quality issue o Contribution to the Steam Generation Units, Root Cause Analysis o Development of training material for Young Professional for process engineering Personal Details:

● Father’s Name : Late Ram Chandra Ghoshal

● Date of Birth : 23rd January 1976

● Nationality : Indian

● Marital Status : Married (Children: 01)

● Passport No. : L8804419 Valid till: 18-May-2024

Declaration: I hereby declare that all information furnished in this resume are true, complete and correct to the best of my knowledge. If it is found to be false or incorrect and misleading at any stage, I shall have no claim against cancellation of my candidature.

I agree to my above declaration

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