G. VENKATESH

E-Mail: adia4q@r.postjobfree.com ~ Mobile: 91-790*******.

Senior level assignments in Production/Operations with a growth oriented organisation.

Synopsis

A competent professional with nearly 22 years of rich experience in production.

Presently associated with Ms Marzoli textile machine manufacturer as production manager and co-ordinator.

Previously associated with Ms Parklayer pvt ltd as Plant head.

Previously associated with Ms Sieger spintech pvt ltd as production manager for manufacturing car parking system and textile machine parts.

Previously associated with Ms Marzoli textile machines manufacturer as production manager both internal and external.

Previously worked in Ms Savio India private limited as production manager.

Previously worked in India’s largest Textile Machinery and CNC Manufacturers,Ms Lakshmi Machine Works, Coimbatore as Superintendent.

Experienced in Enterprise Resource Planning (ERP) based environment.

Resourceful at strategizing techniques for maximum utilisation of manpower/machinery.

A team leader with a knack for allocating resources in addition to communication skills and managerial aptitude.

In assembly has experienced in single machine building, Line assembly also on sectional assembly.

In machine shop worked in process based and cell based environment.

In fabrication has implemented single piece flow in beams and thereby reduced the lead manpower and improved efficiency.

Core Competencies

Operations & Maintenance: Identifying areas of obstruction and taking steps to rectify it. Conducting technical audits; reviewing existing processes and re-designing the same to enhance operational efficacy. Scheduling and planning predictive, preventive maintenance for process plants, and root cause analysis including budgeting and cost control activities. Undertaking major shutdowns and de-bottlenecking of various equipment.

Installation & Commissioning: Supervising the erection & commissioning of machines. Resolving troubleshooting problems arising in the total execution of job. Taking stringent quality measures including preparation / maintenance of necessary documents.

Plant Operations: Coordinating plant activities for the set up standards with accountability for strategic utilisation and deployment of resources to achieve organisational objectives. Preparing manuals and work instructions for operations for the unit and maintaining reports for decision making by management.

Procurement and vendor development: Identifying new vendors for alternative source. Also evaluating the existing vendors based on the deliveries and quality and taking corrective action

Process Engineering & Improvement: Focusing on optimisation of process parameters and initiating process improvements to achieve bottom line objectives & productivity targets. Identifying areas of improvement and recommending process & product modifications to enhance operational efficiencies of the systems.

Manpower Management: Effectively interfacing with people at all levels, managing healthy work environment and inculcating bonded teamwork with high work ethics. Supporting and communicating with the team members so as to achieve the task within agreed parameters and enhance efficiency.

Machine management: Focusing on the effective utilisation of the machines in the plant .Creating system to review daily on the machine utilisation and there by reducing break down.

Material management: Focusing on the effective utilisation of materials and thereby reducing the cost of the machine.

Organisational Scan

Lakshmi Machine Works, Coimbatore (Tamil Nadu) June’1997-Dec' 2012

Superintendent

Key Deliverables:

In-charge of Draw Frame machine section.

Responsible for machine shop and sheet metal division in draw frame.

Responsible for the materials for machines from subcontractors.

Responsible for scheduling, assembling and dispatch of Machines.

Responsible for despatch of quality machines by ensuring proper quality systems and procedure.

Overseeing short-term and long-term planning initiatives in a business unit.

Managing staff and directing operational activities as necessary.

Responsible for supplying the spares and conversion kits on time.

Ensuring resolution of customers’ queries, doubts and problems on time.

Key Achievements:

Implemented multi skill in operators

Ensuring quality of work by allotting workmen to work in the basis of skill matrix.

Efficiently implemented lean and JIT concept in assembly line manufacturing; aimed at reducing waste, maximizing the efficiency and securing a competitive advantage.

Manufacturing new products in coordinating with R & D department.

Improved the packing method and reducing the cost and despatching the machines safely to the customers.

Successfully assembled three new products within the shortest period possible.

Provided fixtures for assembly function and hence reduced the assembly time.

Accountable for assembly stage wise check list for stage wise inspection.

Introduced the bar code system in issue of material from stores to despatch as machines with bar code accountability.

In shop reduced machine down time by planning the component in advance and thereby preparing the tools in advance to avoid tool waiting time.

Initiated in implementing TPM activities in machine shop.

M/s Savio india private limited AS PRODUCTION MANAGER (APR 2013 TO APR 2015)

In-charge of production at in-house.

Responsible for dispatch of machines as per schedule and also subassemblies to Italy

Responsible for the materials for machines from subcontractors.

To ensure proper training given to workmen and evaluate them by skill matrix.

Overseeing short-term and long-term planning initiatives in a business unit.

Created work instruction and ensured work done in line as per procedure.

Creating facilities and fixtures as required for the new assemblies and train the technicians as per work instruction.

Create skill matrix for the technicians, evaluate and train by conducting classes accordingly and thereby increase the productivity.

Co-ordinate with CFT team to ensure delivery of machines on time.

Responsible for despatch of quality machines by ensuring proper quality systems and procedure.

To attend customer compliant and resolution in time by coordinating with the Italian office.

To receive the spares requirement from customer and ensure the spares are supplied in time.

Ms Marzoli textile machines manufacturer limited Hosur (from May 2015 to Sep 2017)

As Production Manager.

In-charge of production at in-house.

Responsible for scheduling, assembling and dispatch of Machines.

Responsible for despatching the sub assembly parts to Italy for assembly in time.

In-charge for machine erection and commissioning at site.

Overseeing short-term and long-term planning initiatives in a business unit.

Ensuring employees work as a team to meet corporate goals and providing periodic updates to senior management.

Created work instruction and ensured work done in line as per procedure.

Creating facilities and fixtures as required for the new assemblies and train the technicians as per work instruction.

Create skill matrix for the technicians, evaluate and train by conducting classes accordingly and thereby increase the productivity.

Co-ordinate with CFT team to ensure delivery of machines on time.

To ensure machines are despatched in good quality on time to the customer.

Created quality records (check list) for every dispatch.

Introduced LEAN and JIT concept in assembly.

To attend customer compliant and resolution in time by coordinating with the Italian office

To receive the spares requirement from customer and ensure the spares are supplied in time.

To ensure the customer satisfaction by immediate action for the breakdown of machines at site.

To ensure proper training given to erectors and evaluate them accordingly.

Responsible for the repair service of the machine parts and deliver on time.

Responsible for outsourcing of components with new vendor.

Responsible for the quality at in-house and improve despatch procedures.

Ms Siegerspintech pvt ltd as production manager for textile machine manufacturing and car parking system (heavy fabrication) (From Oct 2017 to mar 2019)

In-charge of production at in-house.

Responsible for dispatch materials based on project schedule and see the projects are closed.

Responsible for the materials for machines from subcontractors.

To ensure proper training given to workmen and evaluate them by skill matrix.

Overseeing short-term and long-term planning initiatives in a business unit.

Created work instruction and ensured work done in line as per procedure.

Creating facilities and fixtures as required for the new assemblies and train the technicians as per work instruction.

Create skill matrix for the technicians, evaluate and train by conducting classes accordingly and thereby increase the productivity.

Co-ordinate with CFT team to ensure delivery of machines on time.

Responsible for despatch of quality machines by ensuring proper quality systems and procedure.

Has visited china for the purchase of new machines for improved production line setup in car parking system.

Erected the machines and started production within a month.

Implemented new line of operations with new automatic machines for heavy beam fabrication for car parking system...

Reduced welding time by introducing new fixtures with full proffer and simple locking system.

Reduced the project completion lead time to half than before with this new set up.

Also reduced manpower to one third with this new improved production line.

Created new facilities for material handling and made smooth flow of material in shop.

Created automated painting set up to match the jit system.

Responsible for vendor development.

Responsible for stores function.

Responsible for recruiting team members.

Responsible for the in-house quality.

M/S Parklayer pvt ltd (From Apr 2019 to Apr 2020 as PLANT HEAD)

Looking after the production, quality, sourcing, mis & Development activities in the company.

Implemented new layout in the factory and thereby effectively utilised the space .

Involved in factory expansion process,co-ordinated with civil and shed fabricator and had completed the expansion process.

Had erected the plasma cutting machine from messer and started production within 10 days of erection.

Had created new shot blasting facility and thereby automated the process.

Had created painting booth facility and automated the painting process as well.

Reduced cost of machine by negotiating with suppliers and also by improving process parameters.

Involved in costing activities and thereby reduced cost of the machine by 10 percent and still we are in the process.

Ms Marzoli textile machines manufacturer limited Hosur(From May 2020 till now) as Production manager and coordinator.

In-charge of production at in-house.

Responsible for dispatch materials based on project schedule and see the projects are closed.

Responsible for the materials for machines from subcontractors.

To ensure proper training given to workmen and evaluate them by skill matrix.

Overseeing short-term and long-term planning initiatives in a business unit.

Created work instruction and ensured work done in line as per procedure.

Creating facilities and fixtures as required for the new assemblies and train the technicians as per work instruction.

Create skill matrix for the technicians, evaluate and train by conducting classes accordingly and thereby increase the productivity.

Co-ordinate with CFT team to ensure delivery of machines on time.

Responsible for despatch of quality machines by ensuring proper quality systems and procedure.

To ensure machines are despatched in good quality on time to the customer.

Created quality records (check list) for every dispatch.

Introduced LEAN and JIT concept in assembly.

To attend customer compliant and resolution in time by coordinating with the Italian office

To receive the spares requirement from customer and ensure the spares are supplied in time.

To ensure the customer satisfaction by immediate action for the breakdown of machines at site

Academic Credentials

(B.E.) from Anna University, Coimbatore in 2012.

Diploma in Mechanical Engineering from N.L. Polytechnic College, Coimbatore in 1996.

IT Skills

Well versed with MS Office and Internet Applications and has experience in ERP based environment.

Personal Dossier

Date of Birth: 7th Oct’1977.

Languages: English, Tamil, Telugu and Hindi.

Address: 61/A, Kendiyur, mahadevapuram post, Mettupalayam.

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