Profile Summary

A strategic professional offering 15 years of impeccable success in leading large engagements such as Instrumentation & Control, Commissioning & Maintenance activities

Consistent record of working on installation, maintenance and calibration of: o Crusher, Stacker, Re-Claimer, Raw Mill, Bag House, Kiln, Cooler Section & Coal Mill o Blast Furnace Proper, DM Plant, Cast House, Slag Granulation Plant, Hot Blast Stoves, Gas Cleaning, Water Treatment Plant, Top Gas Recovery Turbine

o Paste Plant, Baking Furnace, Roding Shop, Pot-Rooms, Billet Casting, Slab Casting, Pig Casting, DSS(Dry Scrubbing System), WSS(Wet Scrubbing System)

Excellence in performing instrumentation activities and enhancing operational effectiveness of equipment; maintained records in compliance with all administrative policies & regulations Front-led major role in planning shutdown, breakdown, preventive & corrective maintenance schedules of equipment & components of plants utilities to ensure zero/minimum breakdown, machinery increase uptime & equipment reliability; Successfully executed of 5’S activity at shop floor in coordination of internal as well as other departments; conducted troubleshooting through why-why analysis and to reduce breakdown trend by Kaizen activities Exhibits a strong and firm approach for sustaining / encouraging safe work environment to streamline operations and applies continuous improvement principles to increase process and maintenance efficiency and company profits Track record of implementing cost saving measures to achieve substantial reduction in terms of raw materials, manpower and machine utilization

Key Impact Areas

Instrumentation Maintenance Installation & Commissioning Breakdown Maintenance Commissioning /Pre-Commissioning Safety/ Plant Management Techno-commercial Operations Liaison & Coordination Process Excellence Shift / People Management Career Timeline

Work Experience

Since Sep’12: Bhilai JAYPEE Cement Ltd., Babupur, Satna (M.P.) Sr. Engineer

Key Result Areas:

Managing the engineering construction activities (Instrumentation) inclusive of establishing standards for Instrumentation Department for various parameters for streamlining the control instrumentation and service to optimize the plant activities Administering the complete range of activities by providing right of way from conceptualization to maintenance and troubleshooting; performing breakdown maintenance & smooth operation of Crusher, Stacker, Re-claimer, Raw mill, Bag house, Kiln, Cooler section & Coal mill during shift duties Showcasing skills in calibrating the field instruments (Pressure / Flow / Level / Temperature / Pneumatic / Control Valves / Shutdown Valves / Chock Valves / PSV), performing P&ID study for decision-making; conducting risk assessments and ensuring the material availability by maintaining relations with the vendors & suppliers Conceptualizing and implementing procurement strategy and material management to ensure smooth running of the activities; managing indent spares/consumables & maintaining budget by proper inventory control PAWAN PRAKASH SHUKLA

INSTRUMENT MAINTENANCE

A multi-faceted professional accustomed with proven skills; targeting challenging and rewarding opportunities in Instrumentation Maintenance/ Testing & Commissioning with an organization of high repute

adi481@r.postjobfree.com +91-920*******

Aug’05-Feb’11

HINDALCO Industries Ltd.,

Renukoot

Feb’11-Aug’12

TATA Steel Ltd., Jamshedpur

Since Sep’12

Bhilai JAYPEE Cement Ltd.,

Babupur, Satna

Monitoring & instructing Maintenance Technicians and monitoring expenses with optimum utilization of resources; ensuring zero accidents with zero loss to man, plant & machinery Planning and executing preventive schedules for various equipment / lines to increase machine uptime & equipment reliability Ensuring adherence to the safety, environment and quality policies & programs of company; monitoring the documentation and execution of safety checks and routine tasks

Taking countermeasures by modification as per the production, quality or safety requirement through Quality Circle Performing quality & time based tracking of project instrument activities such as Erection, Pre-commissioning, Commissioning, Loop Checking and Logic Checking in accordance with company standards and specifications Documenting and maintaining reports pertaining to maintenance and repairs of equipment Training, guiding and mentoring the team in commissioning best practice and procedures in accordance with industry Competency Assessment & Assurance training practices Feb’11-Aug’12: TATA Steel Ltd., Jamshedpur (Jharkhand) Junior Engineer-1

Worked as an Integrated Electrical Maintenance Engineer; diagnosed and rectified breakdowns occurring in DCS, HT System, LT System and field Instruments for the following plants: Blast Furnace Proper, DM Plant, Cast House, Slag Granulation Plant, Hot Blast Stoves, Gas Cleaning, Water Treatment Plant, Top Gas Recovery Turbine and PCI Plant Aug’05-Feb’11: HINDALCO Industries Ltd., Renukoot (U.P.) Assistant Engineer

Managed operation of reduction plant and breakdown maintenance of instruments in process during running condition of the following plants: Paste Plant, Baking Furnace, Roding shop, Pot-rooms, Billet casting, Slab casting, Pig casting, DSS(Dry Scrubbing System), WSS(Wet Scrubbing System)

Knowledge Purview

Commissioning of AII (Automation International Incorporation) welding m/c Calibration, maintenance & working knowledge of :

o Specific continuous weighing system by PFISTER scale using “loss in weight” principle o Different types of belt weighers, weigh feeders (by controlling pre feed of material), solid flow feeders & weigh hoppers

(like Sartorius, Trans-weigh, Schenck process & Desomat tarsus make indicator) o Different types of weigh scales, weigh bridges (static as well as In-Motion) and controller (like Rice lake-920i, SWSL, Senlogic, Mettler Toledo)

o Flow measuring instruments as flow indicators & transmitters like magnetic, vortex, venturi, orifice, pitot, rotameter types

(like ABB, Honeywell, HART make)and Pressure measuring instruments as pressure gauges and transmitters o Level measuring instruments as gauge and transmitters (like sight glass gauge, bubbler, ultrasonic, radar type) o Temperature measuring instruments as temperature gauges & transmitters by using sensors like RTD, thermocouple, thermistor, optical pyrometer, radiation pyrometer (like ABB, Honeywell, HART make) o Gas analyzers (likeAO-2020 continuous gas analyzer using PLC CPU 500 series Magnose27, Uras26, Limas11) for HF, SPM, H2, N2, O2, CO, SOX, NOX

Skilled in maintenance of Soft starter (11kw to 110kw) & AC VVVF drives (ACS800, ACS550, ACS350), ABB and SIEMENS Working knowledge on ABB AC800xA DCS system (connectivity, aspect & OPC server configuration & fault finding and diagnosis on hardware as well as software)

Maintenance and troubleshooting practices on Siemens S7-200,300,400 PLCs and Allen Bradley 5/03SLCs Proficient in maintenance and checking of CAAQMS (continuous ambient air quality monitoring station) and CEMS (continuous emission monitoring station); skilled in maintenance, checking and troubleshooting of Intelli power X-Ray analyser ARL9900 series make Thermo fisher scientific

Erection & commissioning job of 3MTPA blast furnace including various types of troubleshooting practices during project & commissioning work. Process utilizes various types of instrumentation systems that facilitates in measurement & control of the different processes: Hot metal level measurement using radar type level transmitter and Hot metal, stove dome & hot blast temperature measurement using infrared pyrometer

Proficiency in:

o Ultrasonic type bin level measurement

o Cold blast humidity measurement using moisture analyzer o Dust content monitor at stacks of cast house

o CO measurement using portable CO and wall mounted CO monitors o CCTV Monitoring and control system for visual monitoring of condition in the process plant, Fire alarm and control system for the fire protection in the plant

Knowledge of

o Vibration monitoring systems in all HT motors which are used as condition monitoring equipment o Magnetic flow meters which are used at various places to detect the flow of water as well as to detect the leakage in the system Utility maintenance like HP/LP steam, HP/LP nitrogen, HP/LP Oxygen, water, LD gas, and Blast furnace control and monitoring equipment to monitor and control them within desired limits Knowledge of UPS Installation and Maintenance

Education

B. E. (Electronics & Communication Engineering) from Institution of Engineers India (A.M.I.E.), Kolkata in 2015 Diploma (Instrumentation & Control Engineering) from Institute of Engineering and Rural Technology, Allahabad in 2005 Trainings

Successfully attended trainings on:

DCS AC800xA by “ABB Automation Bangalore” in Tata Steel (in year 2012) SIEMENS PLC S7 400 by SNTI Jamshedpur in Tata Steel (in year 2011) Workshop training on Quality Circle in Hindalco (in year 2007) Calibration experience of many types of flow, level, pressure, temperature, weight measuring instruments in Hindalco in 2006 Testing of Switchgears in Larsen &Toubro Ltd. (L&T) Switchgear Training Center, Lucknow (in year 2005) IT Skills

Basic knowledge of Assembly Language Programming with microprocessor kit 8085 & 8086 Basic idea of Networking & Computer Communication with TCP/IP Protocol, Server, IP Address Working knowledge on Operating System – DOS, Windows XP and Windows Vista Hand-on experience in SAP, Oracle and Maximo System Personal Details

Date of Birth: 15th June 1983

Languages Known: English and Hindi

Permanent Address: Lalta Prasad Shukla, Vill- Sarai Heermati, P.O. Darkha (Amethi), Dist.- Amethi, Uttar Pradesh- 227405 (India)

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