Naser Badrawi, P. Eng. API ***

adi2yv@r.postjobfree.com

Sr. Mechanical Reliability Engineer

C. 780-***-****

PROFESSIONAL PROFILE

A Results-oriented, Self-starter and a Senior Mechanical Engineer, P. Eng. with a Solid Experience in detail designs, reliability, installations, fabrications, constructions, commissioning, and troubleshooting of various Equipment, Pipelines and Piping Systems for Refineries, Petrochemical Plants, Oils & gas (Upstream, Midstream, and Downstream) Plants.

SKILLS:

Solid Experience in the reliability and designs of pipelines, piping systems, storage tanks, pressure vessels and H. EXs.

Solid experience in Root Cause Failure Analysis RCFA for equipment and piping failure.

Proven solid field experience in solving piping vibrations and Equipment Failures.

Able to solve Piping Stress Analysis Problems using manual calculations or by using Caesar II software programs.

Experience with Risk Based Inspection (RBI).

Solid analytical, problem solving and decision-making skills.

Work effectively and Collaborate with operations & maintenance to develop Scope of Work and to provide recommendations to solve issues.

Programs: Microsoft office, SAP, Caesar II, Sageplus, PVElite, CodeCalc, Auto-Pipe, AutoCAD, Bentley Explorer and Smart Plant Foundation.

Strong Experience with API 570, API 510, ASME VIII, ASME IX, B31.3, B31.1, B31.4, B31.8, NACE, CSA Z662, and the Industry codes and standards.

Performed RCFA on repeated failures in Ore Processing & Slurry Preparation Plants and provided permanent solutions that reduced operating cost and saved Suncor more than $147.6 million/year.

History and Professional Experience

Sr. Mechanical Reliability Engineer:

Syncrude Canada LTD: (April 2018 – May 2020) - Fort McMurray

ExxonMobil Refinery: (Feb 2017 – March 2018) - Nanticoke Refinery

Supported TA Reliability Engineering Group to develop various engineering packages. Performed FFS assessment for reboilers (using API 530), Performed FFS for reboilers/fired heaters using SagePlus software and ASME SEC1. Develop PTRs & Plug Sheets for Heat Exchangers. Develop piping packages for piping modifications and perform piping stress analysis. Perform Nozzles and reinforcement pads calculations for Pressure Vessels using PVElite, & CodeCalc Softwares and ASME SEC VIII Div1. Prepared packages for ABSA Submission. Reviewed vendor specifications for valve substitution. Saved Syncrude $1.5M by sourcing right valve for the service and minimized field work.

Reviewed Inspection Reports and performed Risk Based Inspection (RBI) based on the probability and the consequences of failures for pressure vessels, piping, Heat exchangers and tanks. Reviewed and conducted Remaining Life analyses and Fitness for Service on pressure equipment and piping using the company PCMS software.

Assisted with & Participated in MOCs development, HAZOPs preparation, P&IDs, Piping Layout, Engineering Drawings, and 3D Model Reviews.

Reviewed integrity inspection reports and provided remediation recommendations.

Developed, Reviewed and approved Mechanical Specification (M-Specs/MRs) for Pressure Vessels, Heat Exchanges, Motive Steam Traps, Filters, Valves & Demisters.

Responsible for the design oversight and construction execution support of pipelines and related facilities supporting projects.

Performed inspection on existing 30” check valves and Saved Nanticoke Refinery more than $200K.

Assist during cost estimating to provide clear scope definition and technical expertise.

Responsible for scheduling, cost control, and forecasting for the design, construction, and commissioning work.

Solved piping vibrations issues that vibrated for more than 10 years, at Nanticoke Refinery, and provided permanent solution by designing proper pipe supports, anchors and guides.

Solved vibration issues for Feed Froth Plant that was vibrating for 15 years at Syncrude site.

Solved a CO leak issue at an 8ft in diameter CO Duct that was leaking for more than 30 years at Nanticoke Refinery.

Coordinated TA Requirements from Detailed Design through Construction and Commissioning and engaged internal and external stakeholders to develop safe, efficient, and cost-effective operating philosophies and solutions for the design, fabrications and the installations of Pressure Vessels, Heat Exchangers & Piping Systems.

Supported and Collaborated with Procurement, Maintenance, Operations and Engineers to solve piping and equipment failures for developing Scope of Work to optimize existing asset value.

Reviewed Redlines from Fabricators and Contractors and provided the path-forward.

Assist with long range planning as it pertains to facility integrity activities.

Identify optimizations and cost efficiencies that can be implemented in the Pressure Equipment Integrity Management Plan.

Reviewed Technical packages, including Project Design Packages for new or upgraded equipment to ensure compliance with International Codes and Standards.

Replied to RFIs from Fabricators, Contractors and Vendors.

Performed Planning for future TAs and Manhours Resources requirements.

Developed and Reviewed Scope of Work and clarified boundaries and Manage changes MOC throughout the completion of detailed engineering and Installations in the field.

Performed walk-downs to ensure all piping and equipment are installed as per original engineering designs.

Sr. Mechanical Engineer: July 2015 – April 2016 (Fort McMurray)

Canadian Natural Resources Ltd (CNRL)

Performed RCFA on moisture problems at MacKay River Camps that saved CNRL $21 Millions.

Reviewed Scoping Study for Heavy Truck Wash-bay Project and provided recommendations and reduced the cost from $1.5 millions to $350K.

Developed Projects Charters and Scoping Studies, performed return on investment for each project and presented the most valuable and economical option (Projects: Dorms Roofs Replacements; HVAC replacement at OPPs, HVAC replacement at Co-Gen Plant, Heavy Duty Truck Wash-bay, and other small projects).

Coordinated with Site Engineers, & Operations to develop Project Charters.

Reviewed bids and proposals from Vendors & Contractors and Performed bids and proposals evaluation.

Lead - Sr. Mechanical Reliability Engineer: November 2010 – January 2015 (Fort McMurray)

Suncor Energy Inc.

Provided senior leadership support for the Installations and for the Piping Modifications Projects at Ore Processing & Slurry Preparation Plants, PEW and HPW pipelines. Also, completed designs and installations of many Tailings pipeline projects (various sizes and lengths up to 36” and more than 15 km in length);

Developed and Prepared Fabrications Drawings for Slurry Piping and Equipment.

Prepared Scope of Work, TA Engineering Packages, CWPs, Proposals, Scoping Study, DBM/EDS, and Coordinated with EPC Companies and vendors for all Suncor’s needs related to the projects.

Supervised and Provided Senior Technical supported the Construction, Commissioning and start-up of Various Structural and Mechanical Projects (TROs, MFT pipelines, APR, NIR, PEW, HPW, Froth Recycle Pipeline and Siphon Lines Projects at Plant 86) and fabrications of processing skids at manufacturer’s facility;

Performed RCFA and investigation on repeated failures for various piping systems & equipment; Cost Savings: $147.6 Million/yr plus labor for Ore Processing Plants, $4.8 million for primary, secondary and tertiary scavenger banks at Slurry Plant and $750,000 for Piping Floats at STP Pond.

Prepared, reviewed, and approved new designs, drawings, CWPs and answering RFIs

Lead and Performed investigation remotely on pipeline failures at the Athabasca River Bridge, HT2 Drain Line Failure and Froth treatment 28” line vibration issue and provided recommendation.

Reviewed & Approved Turn Over Documentations, AS-Built, Scoping Study, Proposal and CWPs.

Project Engineer (Contract): November 2009 – October 2010 (Vancouver)

Solaris Consulting & Management

Coordinated and Worked with “Encana” to define the Scope of Work for Cabin Gas Plant.

Provided a leadership support to all Piping and Mechanical Engineering Teams.

Provided Coordination, Guidance and Direction in the daily planning and scheduling.

Prepared and checked multi-disciplines engineering work packages (EWPs) and construction work packages (CWPs). Developed EDS and project execution plans.

Provided technical support to design and construction of piping systems and equipment.

Participated and provided input to the design stages of the Project, Constructability Reviews, Model Reviews, and HAZAP Reviews. Prepared and reviewed request for information (RFIs).

Mechanical Reliability Engineer (Contract): July 2008 – April 2009 (Fort McMurray)

Canadian Natural Resources Ltd (CNRL)

Prepared, reviewed & Approved various piping systems, piping isometrics, P & ID’s, P.F.D’s, piping layout, GA drawings;

Coordinated with ABSA for piping registration of different projects. Prepared and Approved CWPs. Coordinated between different Engineering Disciplines and with Manufacturers and Vendors for equipment requirements designs and specifications.

Provided Technical Support to the Design, Construction, and Commissioning of various Piping Systems, Pipe rack, Equipment and to the Maintenance and Operations groups for troubleshooting and for preparation of Scope of work.

Developed and approved QA/QC requirements for pressure piping and equipment and reviewed Reports from QA/C Personnel and provided a bath forward for repairs or replacement.

Lead the investigation for various equipment and piping failures and performed root cause analysis, problem solving and prepared reports.

Piping/Piping Stress Engineer: February 2006 – July 2008 (Edmonton)

Worleyparsons

Performed piping stress analysis, static & dynamic, including pumps, pressure vessels and equipment.

Presented piping stress analysis reports and stress models for various piping systems.

Completed piping stress analysis study for increasing the temperature on the existing system including pumps and heat exchangers at Shell Scott-ford Refinery.

Produced and checked stress analysis calculations. Reviewed and checked other members and engineers work, designs and stress models and reports.

Reviewed and provided construction support to piping modifications and pipelines.

Performed man-hours estimation, cost estimating, scheduling and coordinated with all engineering disciplines.

Supervised and assisted other engineers in technical and mechanical engineering issues, including piping designs, layout and piping supports details.

Produced critical line lists, created, and presented technical reports and reviewed general arrangements and isometrics.

Minimized the usage of the structural steel for the froth treatment project (Plant 300);

Performed piping stress analysis, static & dynamic, including pumps, pressure vessels and equipment.

Mechanical Reliability Engineer (Contract): July 2004 – December 2005 (Swan Hills)

Swan Hills Treatment Plant

Provided technical support to the construction of ongoing projects. Administered Request for Information (RFIs).

Reviewed quality of the work completed with the project team on a regular basis to ensure that it meets the project standards.

Designed various piping systems and Structural Steel platforms.

Lead and participated in HAZOP-PHA analysis meetings.

Supervised the installation of various equipment and piping systems.

Executed the projects according to the projects plans.

Determined the resources (time, money, equipment) required to complete the project.

Developed standards and procedures for piping, equipment, heat tracing, evaluated an existing glycol / heating system and designed Glycol and Electrical heat tracing designs.

Performed projects cost estimation and prepared MTOs. Attended bid review and evaluation meetings and conducted site tours in conjunction with the bid process.

Design Engineer: January 2000 – June 2004 (Edmonton)

Tyco Thermal Controls (Tracer Division)

Reviewed, approved, and Stamped approximately 90% of all engineering designs and engineering documents for multi-Billion dollars Project (Syncrude, UE-1). Reviewed, approved and Stamped approximately 80% of all engineering designs and engineering documents for the entire Project (White Rose). Designed, checked, and approved all heat tracing designs & engineering documents for the Mackay River Project.

Provided technical and construction support for Modules Construction at Module Yards for the Millennium Project (Suncor);

Coordinated between various module yards for the installation of Heat Tracing cables for the millennium project.

Education:

Mechanical Engineering (Bachelor), Mansoura University

Professional Affiliations:

Professional Engineer (P. Eng.)

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