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Injection Manager

Location:
Biju Patnaik International Airport Area, Odisha, India
Salary:
15 lacs per annum
Posted:
January 01, 2021

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Resume:

CURRICULUM VITAE

SUKANTA KUMAR SWAIN

Flat no-***.Basera Harmony, Damana Square, Bhubaneswar, Odisha. WhatsApp: +919*********, Mob: +919*********

Email: adi2uv@r.postjobfree.com

- CORE STRENGTHS -

Plastics Factory management, Project management, New product development and Quality control in plastic industries having 20+ years of multi skilled experience including 11 years of overseas experience.

Professional Synopsis:

I am an enthusiastic and dedicated professional having 20 + years of comprehensive Experience in Plastic industry having specialization in factory management, production, product development / project Engineering and Machine maintenance. I am quick to grasp new ideas and concepts, and to develop innovative and creative solutions to problems. I am able to work well on my own initiative and can demonstrate the high levels of motivation required to meet the tightest of deadlines. Even under significant pressure, I possess a strong ability to perform effectively. Objective:

I am now looking to build on my extensive range of technical skills within a suitably challenging role. I am keen to achieve further professional development and seeking Managerial assignments in Plastic industry involved in Business operation, Manufacturing management / Shop floor operation / product development / Improvement activity with a high growth oriented organization of repute. AREAS OF EXPERTISE

Production management with PPC

Industrial Engineering Quality Assurance

Machine& Mould maintenance (Asset caring) Cost Reduction

Industrial techno-commercial activities Business P & L

Inventory management (Production to sell) Manpower Management

Costing of new products and development Industrial waste management

Green field Project installation and commission. TRAINING UNDERGONE

Training on ISO -9001 (2000) Std.

Training on Industrial Automation from CTTC ( Ministry of MSME )

Training on Toshiba machine ( formerly known as L&T M/Cs)(Maintenance & Processing)

Training on FERROMATIK MILACRON M/Cs ( Maintenance & Processing )

Training on CLF-TAIWAN injection moulding machines (Maintenance Processing).

Training on ENGEL injection moulding machine operations.

Training on Fire Fighting.

EXPERIENCE DETAILS& JOB PROFILE

UNIQUE BEVERAGES S.A.

(A Unit of NOBLE GROUP -ANGOLA)

Plant Manager - Operation (Plastic Division) (Since 2018 to till date)

Established at KIKUXI-ANGOLA in the year 2018 as a sister concern of NOBLEGROUP to manufacture superior quality Plastics PACKAGING (Plastics Pallet) AND DOMESTIC products at competitive prices. Its production Capacity is of3500 metric tons per annum

Its core branded products is UNIQUE.

1. Managing and maintaining operations of the Unit comprising injection moulding machines ranging from 1300T and 1800T capacity (Maxima servo Milacron). 2. Addition to that looking after the EBM (Jag Mohan and CMP) ranging (1lts to 5 lts), IBM (Victor30 – 90), SBM (CPSB – 2000) and IMM – 150/210/275/ MILACRON PET -275 of ABC cosmetics LDA (A unit of Noble Group SA). (Maintenance and Process)

3. Installation of Plant machinery and auxiliaries. 4. Organize and manage the team of 200 manpower.

5. Working out key strategic plans and deployment of the same for working on wastage elimination and establishing the culture of PDCA (Plan, Do, Check, Act) in the organization.

6. New mould trial and product development.

7. Ensure the safety operation of the plant.

8. Maintaining quality of the product.

9. Optimization of Inventory use.

10. Working on breakdown maintenance of injection moulding machine, mould and utility. 11. Planned and execution of preventive maintenance of machines and utility. 12. Analysis review and corrective action to increase the productivity of the plant. 13. Proper housekeeping of the plant.

14. Provide Training to the operation team about safety, productivity improvement, waste management etc.

15. Organising MRM for smooth and efficient run of plant. 16. Coordinate with sales team for timely execution of PPC. 17. Review of Business P/L.

LEOPLAST INDUSTRY LIMITED-SANGO - OTTA

(A Unit of LEO GROUP)

Factory Manager (Since 2008 to 2017)

Established at Sango Otta in the year 2005 as a sister concern of LEO GROUPto manufacture superior quality plastics products at competitive prices. Its production capacity is 10000metric tons per annum.Its core branded products are

“POWERPACK” (Thin wall containers)

“POWERPACK” (PET jars &bottles, Preform)

“POWERPACK” (Tfm. cups and EPS packing products)

“POWERLOCK” (paint buckets)

“PAPILON” (domestic plastics)

“POWERCOOL” (Blow coolers and Iceboxes)

“LEOPLAST” (Plastic furniture)

“LEO SMART” (Ball pen)

1. Managing and maintaining profit centre operations of the Unit comprising 60 injection moulding machines ranging from 100 T to 1000 T capacity, 10 Extrusion blow moulding machines ( Jagmohon, Rana and sons, KAIMAI) ranging from 1 ltr to 100ltr and Pen assembly department.

2. Organize and manage the team of Injection moulding sections (Furniture, Domestic, PET Preform, Ball PEN, Casseroles), Blow Moulding (Coolers and Assembly) 3. Follow up and initiative for corporate sales as per monthly sales target vs production. 4. Optimized the shop floor activity planning, production, maintenance, trouble shooting... 5. Implement the SOP as per individual process requirements and training. 6. Minimize the loses (Time loss, Efficiency loss, Rejection loss, breakdown loss ) 7. Prepare Monthly Budget for required raw material, master batch, manpower, electricity, factory maintenance with spares and consumables.

8. Material reconciliation on every month ending and preparing MIS for management.. 9. Ensure the safety operation of the plant.

10. Continuous improvement activity and customer satisfaction. 11. Working on breakdown maintenance of injection moulding machine, mould and utility. 12. Planned and execution of preventive maintenance of machines, moulds and utility. 13. Responsible for follows up with SCN on diesel purchase and required procurements 14. Responsible for factory waste disposal.

Montex Writing Instruments Ltd

Plant in-charge (January 2005 to October 2008))

Montex Writing Instruments Ltd is a leading manufacturer of writing instruments having two moulding plants facilitated with Fifteen Injection Moulding Machines up to 160 tonsand 3 extruder machines with production capacity of 500000 of pens per day at Daman unit only.

1. Overall technical in-charge of both Shop-floors. 2. Prepare, review and update production plans for all production activities. 3. Coordinating production activities to obtain optimum production and utilization of manpower, machines, and equipment.

4. To deal with techno commercial activity.

5. Responsible for all Quality, Preventive maintenance, breakdown maintenance, housekeeping, and safety.

6. Monitoring Machine and utility down time, analysis etc. 7. Mapping of competency and skills for different people working on the shop-floor. 8. Coordinating with Purchase, Store and Dispatch for smooth flow of materials. 9. Minimizing variations in production process and maximized yield, thereby achieved higher process capability.

10. Control operating costs and finds ways to improve productivity. 11. Managing a safe, clean, and efficient work environment. 12. Assumes various other miscellaneous duties as required. Polytech Millennium I. Pvt Ltd.

Senior Moulding Engineer (Dec 2003 to Jan 2005)

The Organization began its operations with a full-fledged plastic injection molding facility at Asangaon (Mumbai). The customer profile covers wide spectrum of industries like defenses, electrical, pharmaceutical, writing instruments, Industrial, consumer durable, automobile, etc. Main Customers are Godrej, BBL, Tata Auto, Emco, Mahindra & Mahindra, Linc Pens, Kores, Servo medico, HLL, Ajanta & Q.L.International etc. Injection Moulding Plant of Polytech facilitated with the best of the class Injection Moulding Machines from Ferromatik Milacron and L&T (From 110 to 350 Ton). Company has an integrated assembly shop too. 1. Organized the tool and machine setting & machine maintenance. 2. Monitored and maintained all production related activities. 3. Taken all new mould trials and validated its process. 4. Monitored continual improvement in the Cycle time, Reduction in overall rejection, in-house rejection, reduction in scrap level. Its data collection, analysis, time bound Corrective and Preventive action (CAPA) plan etc. 5. Organized the raw material from store for production. 6. Organized the transfer of components produced to stores. 7. Carried out the product assembly & packing if any. 8. Coordinated to implement ISO 9001:2000.

Schefields Exports Ltd

Vendor Development& Maintenance Engineer (Aug 2001 to Nov 2003) Schefields Exports Ltd is an export oriented manufacturer of writing instruments in India having its production unit at Narayanpur & operates sixteen vendors for its moulding needs.

1. Check the Production Status daily according to Plan. 2. Organize Material reconciliation.

3. Full responsible of Mould maintenance.

4. New Vendor developments and vendor production planning. 5. Process Setting and monitoring for good Product Quality. 6. Trouble shooting of component Defects and Moulds as per Quality Requirements. 7. Coordinated in General activities with co-related departments like Administration, Assembly, Store, Purchase etc.

ACCADAMIC QUALIFICATION:

B.Sc. Chemistry (Honours) From Berhampur University with 1st class in the year 1997- 2000.

PROFESS

SIONAL

QUALIFI

ICATION

:

Post Graduate Diploma in Plastics Processing Technology from Central Institute of Plastics Engineering Technology with 1 st

class in the year 2000- 01.

KEY I.T. SKILLS:

- MS Office, Internet & Email, SAP-PP

PERSONAL DETAILS:

Date of Birth : 25th June 1980

Religion/ Nationality : Hindu / Indian

Sex / Marital status : Male / Married

Language proficiency : Oriya, English, Hindi.

I do hereby declare that all statements made in this resume are true, complete and correct to the best of my knowledge and belief.

PLACE: Bhubaneswar [Sukanta Kumar Swain]

Date : 01/11/2020



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