Engineer Chemical Engineering

SAJAN MADHUR

+91-892**-***** *************@*****.***

Pre-Commissioning ~ Commissioning ~ Plant Operations ~ Plant Stabilization

Skilled Engineering Professional with 6+ years’ experience in Pre-Commissioning & Commissioning of Petrochemical Units & Plant Operations in Gas plant, Refinery

OBJECTIVE

Seeking long-term assignments in Petrochemical / Oil and Gas industry as Process Operator / Process Engineer / Commissioning Engineer / Supervisor to achieve high through my capabilities, where in my expertise can positively impact the organizations growth and productivity

PROFILE SUMMARY

Good knowledge in Permit To Work (PTW) system

Aware of emergency response plan & safety systems

Handled fluids like Hydrogen, Kerosene, Diesel, Naphtha, Ethane, LPG

Report writing and presentation skills to different levels of management

Active team member in Pre-commissioning & commissioning of New Projects

A result oriented professional with ability to work and lead in cross functional teams

Knowledge and understanding of process design, equipment / plant operations and maintenance

Active team player in Pre-commissioning & commissioning activities like lube oil flushing, Compressor MRT

CORE COMPETENCIES

Check-out for mechanical completion of installation against P&IDs and isometrics and generating punch lists

Supervising and check-out of temporary modification for sub-system formation and isolation

Develop P&IDs into system & subsystems, marking hydrotest loops and flushing loops

Operating the plant in shift and monitoring / optimizing of plant parameters to achieve maximum output cost effectively

DCS operation, Loop checking and experience in RTDMS,SAP software

CAREER RECITAL

Jul ’19 – Aug ’20 L&T Hydrocarbon Saudi Company Limited, Yanbu, Kingdom of Saudi Arabia

Designation Process Commissioning Supervisor (LTHSC Payroll)

Unit FARABI Petrochemical Complex, Licensed by UOP, 120000 MTPA Capacity

Products Linear Alkyl Benzene, Heavy Alkyl Benzene, Normal Paraffin

This project configuration includes licensed / Non licensed process units, utility facilities, tank farm, loading facilities, process and non process units.

Key Tasks handled during Pre commissioning and commissioning

Multi stage double acting,Single stage double acting and single stage single acting reciprocating compressor (Dresser-Rand) MRT

oLube oil Flushing and Lubricator flushing

oInstrument Air and Nitrogen line flushing

oOil reservoir cleaning

oRaw water flushing of raw water skid

oValue plate installation and suction volume bottle cleaning

oInternal tube installation

oCommissioning of mini purge system

oFunctional test in which all interlocks are checking by putting the main motor in test mode

Reciprocating compressor start up, shutdown and normal operation by charging with hydrogen

Dry out of multi bed reactor by using warm hydrogen at a temperature of 175 degree celsius.

Coordinate with Catalyst loading team (dense and soak loading)

Coordinate with Sulzer for the tray and packed bed installation work of column and doing inspection along with client, witnessing tray manway box up

Hot oil ( Therminol VP-1) loading activity to hot oil surge drum

Refractory dry out of Furnace, cool down and inspection of them and updating the reports

Seal pressurizing, nitrogen charging to accumulator bladder and oil filling of Horizontal and vertical pumps

Assisting Commissioning of kerosene prefractionation unit, Diesel prefractionation unit, Normal paraffin unionifining unit and SO unionfining unit

Carried out all activities such as flushing,blowing/ card board blasting, reinstatement, leak test, motor running, machinery running, static equipment inspections, cleaning, internals installations, box-up according to schedule and instructions given by the commissioning operation engineer and with the labor provided by the subcontractor company, if any, and operating according to engineer instruction and liaising with the control room

Jan’18– Mar ’19 Manglore Refinery and Petrochemical Limited

Designation Shift Incharge (Suez Payroll)

Unit Refinery effluent treatment plant

Products Treated water and recycling oil

Key Tasks handled during operation, shutdown and start-up

Supervised the installation and commissioning of new reverse osmosis plant, SBR and MBR

Maintained and kept records of all chemicals, supplies,parts and equipment utilized

Planned and scheduled the maintenance of equipments and repaired them whenever necessary

Making daily reports about chemical consumption and monthly report of overall

Importing data of individual and total distribution of treated water to refinery using RTDMS software and generating maintenance notification and permit by using SAP software

Significant experience in process of filtration equipment,membrane, separation system and general treatment system

Skilled in training employees and enforcing safety rules in plant

Jan’15-Dec 17 GAIL INDIA LIMITED, Vaghodia, Gujarath

Designation DCS operator (Sheetal Pvt Ltd payroll)

Unit LPG recovery unit 2.5MMSCD capacity of GAIL vaghodia

Products LPG, Naphtha and Lean gas

Worked in normal operation, Shutdown and Start-up of LPG recovery unit

Key Tasks handled during Operation, shutdown and start-up

Implementing safe conditions for maintenance teams before issuing work permits

Daily production activity and troubleshooting

Maintaining the parameters of natural gas dryer, Cryogenic Turbo Expander Compressor, LPG column, Light End Frationating column and Reciprocating compressor for standard operation.

Check for any abnormalities and reporting to the concerned department

Monitoring all plant conditions such as Flow rate, Pressure, Temperature, Levels etc

Communicate and coordinate with the executives in the field and other process units

Supervise and coordinate the pipe and tank repair during shutdown

Maintain log sheet and prepare daily activity records

Start up and shut down activities

Jun ‘13-Dec’14 HPCL Vishak refinery

Designation Field Operator (Aari Encon Pvt Ltd payroll)

Unit Diesel hydro treating unit to process Kerosene, Heavy Gas oil, Vaccum Diesel

Light Coker Gas Oil, Light cycle oil,Coker Naphtha and Disulfide oil with a capacity

Of 2.2 MMTPA .The principle processing of the unit is to produce ULSD with sulphur

Content of 8 wt-PPM

Products Naphtha, Kerosene, Diesel

Key Tasks handled

Operation of makeup gas and recycle gas compressor. Monitoring and maintaining of all parameters such as lube oil level, lubricator tank level, instrument air pressure, nitrogen pressure, suction pressure,discharge pressure, Bearing temperature, lube oil header pressure, raw water pump discharge pressure and raw water temperature, suction knock out drum level, suction volume bottel drain pot level, packing and distant piece drain pot level.

Maintain hydrogen purity as minimum 72 percentage by charging fresh hydrogen for hydrotreating reaction in reactor

Operation of single and multi stage pumps. And monitoring seal pressure, checking drive end and Non driven end temperature, vibrations.

Sample collection

Record field equipment parameters and abnormality in daily log book

Fired heater operations like start up, Shut down and normal operation

Safe handling of process equipment like Column, Heat Exchangers, Reactors, vessels etc

SCHOLASTICS

B. Tech in Chemical Engineering from Govt Engineering College Calicut,2009- 2013

PERSONAL PROFILE

Date of Birth 08.May.1990

Languages Known English, Hindi, Malayalam & Tamil

Passport Details L2841193, valid till September 2023

Address Madhur Villa, Near Mookambika Temple, Kalyangad,Kudlu, Kasaragod 671124

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