Resume– Sean Egan

Email: adhzlb@r.postjobfree.com

Cell Phone: 1-347-***-****

Address: Apartment 3, 718 8th Street, Union City, NJ-07087, USA LinkedIn URL: www.linkedin.com/in/seanegan90

ENGINEERING CAREER SUMMARY

I have completed a 4-year Bachelors Degree in Production Engineering. I have been working as an Engineer for over 18 years – including 12 years as a Quality Engineer and Manufacturing Engineer in the aviation industry. I have amassed considerable knowledge and experience in auditing and qualifying changes to production processes and procedures in order to ensure compliance with the company Quality Management System. Production processes and procedural changes include new product lines, process improvements (promoting efficiency), implementing cost saving measures, production rate increases, etc. I have utilised a variation of specific business tools, listed below, to resolve technical, quality, compliance and production process issues for installing and qualifying production equipment to specification requirements, and for the fabrication, repair and restoration of Aviation components (engine and fuselage) to engineering and specification requirements. I also have considerable project management experience, working with cross-functional teams on major production cost-reduction and production efficiency/improvement/modification projects – where I have delivered completed projects within agreed completion dates. I so have experience leading multiple projects simultaneously to address production issues and reduce costs. I have considerable experience in a broad range of industries, such as – anauto-mechanic, a carpenter in the construction industry, as well as working in both the hospitality and retail industries. This broad experience, combined with my engineering experience, allows me to adapt quickly to address urgent production issues, as well as giving me the people skills to successfully to deal with cross- functional teams whilst managing the completion of both short and long-term projects in an efficient and timely manner. I react rapidly to changing priorities. I am friendly, easy to work with, a strong team player, capable of getting projects completed,and I can motivate team members with different backgrounds. Feel free to contact me if you have any questions. Yours Sincerely

ENGINEERING EMPLOYMENT RECORD

Oct 2019– March 2020 – Operations Engineer (Contractor) – Stryker – Medical Devices (Healthcare) Company Location: Mahwah, New Jersey

Roles/Responsibilities:

Drive root cause analysis for non-conforming product identified at incoming inspection

Participate in PFMEA, Control Plan, SOP and PPAP generation associated with new and existing product

Complete capability studies for incoming inspection and generate/revise subsequent Inspection documentation

Provide training for manufacturing team members.

Support capital acquisition activity from specifying equipment, contract negotiation, Installation and validation

Will analyze equipment to establish operating data, conduct experimental test and result analysis

Ensure adherence to GMP and safety procedures

Review and approval of validation documentation

Apr 2019 – Oct 2019 - Manufacturing Quality Engineer – American Regent Inc. – Pharmaceutical (Healthcare) Company Location: Shirley, New York

Roles/Responsibilities:

Initiate Engineering department related Notices of Events (NOEs) as the “Owner” of the events within the TrackWise system

Assign Task Owners for completing critical tasks as they relate to the NOE, and track those tasks to bring closure of the NOE

Overseeing the investigation of the NOEs to ensure stakeholder review, accumulation of facts and data, and complete the final write up to bring the NOE to timely closure per the respective SOP

Perform Root Cause Analysis and FMEAs as needed to resolve chronic failure issues or failures on critical systems

Leveraging various stakeholders to perform risk assessments for proposed change control requests

Initiate the Corrective Action Preventive Action tasks within TrackWise August 2015 – April 2019 – Quality Engineer 3 – (777X Program) Boeing Commercial Airplanes (Aviation) Company Location: Everett, Washington

Roles/Responsibilities:

Performs analysis, tests and process audits to ensure reliability of manufactured components.

Develop and integrate first pass quality plans,working with IPT team, as defined in the 777X program quality plan.

Represents Quality function on team activities to integrate contractual and Boeing QMS requirements into all aspects of program.

Provides Quality interpretation of requirements.

Develop design and production quality metrics to ensure compliance with contractual, Company, regulatory requirements.

Participates in various reviews to ensure quality attributes are incorporated into product designs.

Provides material review dispositions for non-conformances.

Analyzes non-conformance trends to evaluate effectiveness of corrective actions.

Performs benchmarking and other forms of analysis to ensure specified processes capability levels are achieved. Resume – Sean Egan

Apr 2015– Jul 2015 - Contract Product Engineer – Siemens Healthcare – Medical Devices (Healthcare) Company Location: Tarrytown, New York

Roles/Responsibilities:

Perform analysis of test results to determine products meet specification and engineering requirements

Development of testing prototypes and provide technical assistance on design feasibility.

Create documentation packages and track the procurement of material

Incorporate FDA regulatory and site quality system requirements into the process activities.

Create testing device functional specifications and communicate specifications with hardware software developers

Carry out manufacturing process validation, interfacing with R&D, Manufacturing, Supply Chain, Quality and Regulatory functions Nov 2014 – Apr 2015–- Manufacturing Engineer – Standard Motor Products Inc.–Engine Management (Automotive) Company Location: Long Island City, Queens, New York Roles/Responsibilities:

Identify potential opportunities for in-house manufacture of new products, lead efforts in the design/development, assist with the process development for ignition, emission and fuel system components, provide support for a variety of existing product families.

Research and develop product specifications/requirements. Troubleshoot and resolving quality issues

Establish conceptual and detailed component/circuit/assembled product design

Complete Bill of Materials – component/assembly specs and drawings. Evaluate and approve components.

Oversee pre-production subassemblies and final assemblies through to pilot production. Provide estimated material costs. Jan 2014 – Oct 2014 - Quality Engineer – Kawasaki Rail Car Inc. (KRC) - LIRRM-9 Program (Train Transport Industry) Company Location: Yonkers, New York

Roles/Responsibilities:

Provide daily technical support and guidance to all stakeholders, while also liaising with other functional areas.

Implement/maintain/review product quality compliance (hardware and software) to Quality Management System for federal, state, local, company-specific regulations and customer technical specifications- for both in-house and subcontractor activity.

Direct input into the configuration management planning, implementation, execution, and final delivery of product.

Liaison and point of contact with customer,vendors, KRC departments and parent company in Japanfor all Quality issues.

Reviews and reports on documentation for supplier and subcontractors –drawings, processing documents, FAI, audit reports, etc.

Manage the project schedule for Quality in the production, acceptance, warranty, and modifications of the rail car. Aug 2010 – August 2013 - Manufacturing Quality Engineer (MQE) – Boeing (787 Program)Australia (Aviation) Company Location: Melbourne, Australia

Roles/Responsibilities:

Provide daily technical support and guidance to all stakeholders,while also liaising with other functional areas.

Ensuring fabricated components conform to engineering dimensional, GD&T, and process specification requirements.

Writing training manuals to document each aspect of the production process.

Provide operations support to ensurerobust, efficient and cost-effective production processes.

Documenting process inefficiencies - providing justification for budget allocation toproceed with cost-saving measures.

Project management of multiple cost-saving production process modifications, enabling production rate increases.

Producing and maintaining work/manufacturing instructions in accordance with applicable authority documents.

Perform First Article Inspection (FAI).

Interrogating CATIA model to ensure finished components meet Model Based Definition (MBD) requirements.

Monitoring, inspecting and reporting product compliance, process compliance and process efficiency.

Maintaining SPC charting and reviewing of CPK values to establish production process quality control limits.

Lead Six-Sigma activities to reduce manufacturing process variationresulting in improved product quality.

Initiate and follow through corrective/preventative action process to conclusion by recording corrective action cost savings.

Integrate with operations and management to ensure process knowledge, lessons learned during development work/trials and previous manufacturing history, are captured and implemented as cost saving initiatives.

Provide improvement and cost reduction recommendations for product development and implementation phases, and production.

Provide input into product design to ensure product is optimized for manufacture. Sep 2008 – July 2010–Supplier Quality Engineer- Production Parts Pty Ltd – JSF/Aviation Programs(Aviation) Company Location: Melbourne, Australia

Roles/Responsibilities:

Project-management and verification of all fabricated, processed and assembled components complied with customer contract, engineering and purchase order requirements for both in-house and subcontracted processing.

Orderingand QA approval of, raw material from approved suppliers- ensuring delivered material meets chemical, mechanical and dimensional requirements. Maintaining traceability for each component, in an auditable manner.

Liaising with, and providing technical support to, production department byissuing, and reviewing, manufacturing plans.

Liaising with customer and production department to resolve technical and QA issues.

Implementation of root cause analysis for defective components.

Revision of planning, to reflect latest authority document revision, and error elimination determined at root cause analysis.

Providing engineering support to cost saving production initiatives in order to eliminate process defects. Resume – Sean Egan

Aug 2005 – Aug 2008- Manufacturing Quality Engineer- Pratt & Whitney – Commercial Aircraft Engines (Aviation) Company Location: Ireland & New Zealand

Roles/Responsibilities:

Ensuring reliability of engine cases by repairing/restoringto engineering requirements, andcertifying cases as airworthy.

Assessing a variation of case material types – Super Alloys, Titanium, Aluminum, Carbon Steels, Copper Alloys, etc.

Implementing and qualifying of new repair processes.

Creating repair/restoration (overhaul) planning in accordance with applicable authority document requirements.

Retaining production documentation in an auditable manner, in accordance with regulatory requirements.

Liaising with OEM for the proposal, implementation, and approval of, ‘extraordinary’ repairs (repairs not yet covered by the OEM repair manual), including the resolution of any technical issues that may arise.

Liaising with commercial airlines to inform of repairs/overhaul required to return components to an airworthy condition.

Provision of clear, concise technical support and advice to Commercial & Production departments.

Participation in Kaizen (Root Cause Investigation & process improvement) events to resolve production issues.

Modification of production plans and processes in line with root cause investigation findings & Kaizen recommendations. Mar 2004 – Jul 2005 - Production Engineer / Auditor- Roadstone Provinces Ltd(Construction Materials) Company Location: Dublin, Ireland

Roles/Responsibilities:

Review/modification of manufacturing processes to achieve greater efficiency and cost reduction.

Implementing and auditing of ISO 9001 & ISO 14001 (in three separate manufacturing facilities). Aug 1993 – Aug 1997 – Motor Mechanic (4-Year Apprenticeship)- HB Dennis Motor Co. (Automotive) Company Location:Dublin, Ireland

Roles/Responsibilities:

Passenger car (automobile) engine overhaul and rebuild.

Automobile repair, overhaul and servicing & electronic installation, fault-finding and repair.

EDUCATION

BENG Degree in Production Engineering (4-year degree) - University of Limerick, Ireland My Irish 4-year Bachelors University degree is equivalent to a United States 4-year Bachelors degree. Refer to the following website:

http://www.washingtonaccord.org/Washington-Accord/FAQ.cfm

OTHER EDUCATION / AWARD

2012 - Australia Institute of Management - Project Management Fundamentals

2005 - Irish Management Institute - Graduate Development Program

2002 - University of Limerick - Thermo-Compression Bonding - Feasibility Study (Final Year Project)

1999 - National Certificate in Manufacturing Engineering in the Limerick Institute of Technology (LIT)

1999 - Award - Limerick Institute of Technology - Academic Student of the Year

1996 – Senior Trade Certificate in Motor Car Engineering (4-Year Mechanic Apprenticeship - Final Exams).

ENGINEERING BUSINESS TOOLS

Fabrication Operations

Vacuum Pressure Casting

Metallurgy

Super Alloys

Industrial Turbine Castings

Machining Operations

Molding Operations

Paint Coating Operations

Assembly Operations

3D Modeling

CATIA

AutoCAD

SolidView

SolidWorks

New Product Development

New Process Development

Qualify Production Equipment

Qualify Production Tooling

Qualify Production Product

Qualify Production Processes

GD&T

CMM

Gauge R&R

Ensuring Dimensional Accuracy

Ensuring Process Repeatability

Identifying Compliance Gaps

Fixture Concepts

Dimensional Inspection Fixtures

Documenting Dimensional Issues

MRB Submittals

Remanufacturing Operations

ISO9001

ISO14001

AS9100

AS9102

Quality Auditor

Lean Experience

Certified Project Manager

Quality Training Experience

Quality Systems Setup

FMEA

DMAIC

Process Improvements

Continuous Improvement

Process Mapping

Value Stream Mapping

Control Charts

Error-Proofing (Poka-Yoke)

Design Optimization

Performance Management

Pareto Charts

Bottleneck Analysis

RCCA

Troubleshooting Root Cause

Production Equipment Upgrades

APQP

DOE

SPC/CpK

TQM

Kaizen Events

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