Quality Engineering
Resume:
Ragul Ayyappan
CONTACT
Phone:
Address:
No: 6/3319, Plot No: 45, V.N. Nagar, Thiruvalluvar Avenue, Bickchandaar Kovil, No.1 Tolgate, Trichy, Tamil Nadu, India - 621216
Email:
adhza6@r.postjobfree.com
Around 5+ years of extensive working experience in various Engineering Inspection covering all aspects of Welding Quality Assurance / Quality Control and Non-Destructive Testing related to onshore activities in in-service, shutdown jobs, fabrication & erection in oil/gas and energy-related industries. Experienced in Welding Inspector with a demonstrated history of working in the Oil & Gas industry.
Area of Expertise
Welding inspection
NDT Inspection
Static Inspection
QA/QC Inspection
Piping Inspection
Fire proofing inspection
Plant Shutdown Inspection
Heat Treatment
Operation Monitoring
Synopsis
Review of welding procedure specifications and procedure qualification records. Witness and qualify welders through welder qualification tests.
Monitor and Check welding activities identifying and issuing of NCR and follow up for closing it. Review NDT reports and maintaining records.
Coordinate with clients related to welding, inspection and NDT activities.
Examines all work done and giving work instructions. Preparing RFI's prior to PID inspection.
Evaluating welding reports posted in the test package. Do daily inspection in site & Confirms all welding has done and pass NDT.
Experience in Welding Inspection, Quality Control and Non-Destructive Testing of Pressure Vessels, Heat Exchangers, Plant Piping and Structures for Petrochemical Plants, Gas Wells, Refineries, Cross country Pipelines, Oil & Gas Pipeline (Onshore) Projects, and Storage Tanks.
ASNT Level ll in RT, UT, PT, MPT, material management and quality management with in-depth knowledge about various quality standards and proficiency in implementation of the same ASME, AWS, ASTM, EN, API, ISO 9001:2000 standards.
Leading the inspection personnel to achieve the targets and plan to maintain the integrity of piping and equipment by allocating appropriate personnel to suit the requirement.
Witness of all Destructive testing, chemical testing, Hydrostatic test.
Review the WPS & PQR. Witness the WPQT & Mechanical Test. Check that all onshore QA/QC work is carried out in accordance with the approved PQP and Inspection & Test plan.
Check installation processes are carried out in accordance with approved procedures & specification. Inspection and confirmation of welding consumables as per the specifications.
Experience
Arabian Technical Services Co., Oman (Occidental Petroleum)
Dec 2016 to Till Date
Welding Inspector
Review & Verification of scope of work, project quality plan, and inspection test plan, Quality control procedure, company procedure, construction method statements, Check Lists, RT Film interpretation based on ASME sec,AWS D1.1 and API 1104 for structural, process piping, and pressure vessels & Tanks respectively.
Handling crews of pipeline welding front at different location visual inspection of pipeline routings.
Grading and straining of pipe supports. Stringing of pipes for fit up & welding.
Responsible for the implementation of quality control procedures and plans for providing more efficient onsite construction work.
Develops and maintains quality standards that apply to onsite construction work, ensuring proper implementation.
Reviews and approves inspections, test plans and quality control plans from contractors.
Identifies analyzes and resolves problems and issues with quality assurance and control for site construction.
Plans and coordinates QA/QC activities, making certain of quality control of the work in accordance to contract requirements.
To supervise the activities of the quality service providers and inspectors to ensure diligent performance.
Preparing and maintaining various QA/QC documents and final test packages.
Making of Reinstatement Punch list and clearing the items.
Interpretation of LPT, MPT, Radiography films and Hardness test results.
Good practical, theoretical knowledge in the interpretation of drawings, working knowledge of International codes, specifications, and QA/QC procedures.
Review of Inspection Documents & has the authority to reject defective work.
Review and approve the contractors' quality documentation
Raise site observation reports and Non-conformance reports if required.
Welding & brazing procedure, cladding, hard facing, & buildup procedures
Review of the plot, key plan, route, P&ID & isometric drawings.
Ensuring all welding & test equipment's calibrated and procedure/code complied.
Review the preheating, post-heating, procedure, hardness testing according to WPS. Applicable NDT Methods & monitoring the application, Conduct toolbox meeting, for the concern of quality activity,
Monitoring the job according to quality work procedure quality system procedure, quality control procedure & applied international standards & codes.
Involved in implementing a comprehensive internal and external audit program, develop contract specific quality plans, procedures and inspection and test plans for various on-shore and offshore oil & gas pipelines, flow lines, station work, offshore platforms, major pipeline construction and engineer, procure and construct (EPC) projects.
ACE PIPELINE CONTRACTS PVT. LTD.
Apr 2015 to Nov 2016
Junior Inspector
Performed weld visual checkup,NDT Interpretation in RT,UT,MPI & PT ( As per API 1104 & ASME Standards ) and prepare test report for the M/S IOCL and Interpret or evaluate test results following applicable codes, standards, specifications, or procedures.
Identify defects in solid materials using ultrasonic testing techniques.
Performed inspection of fit-up and dimensional as per isometric and P&ID.
Witnessing welder qualification test (WQT) and procedure qualification test (PQR) and reviewing welding procedure specification (WPS) in accordance with API sec and make sure that welder is qualified for a broad range of jobs
Welding surveillance prior and after welding. Inspect joint preparation, joint configuration and cleanliness.
Discusses NDT deficiencies, safe and quality specifications to the Quality Assurance Manager.
Perform routine surveillance, inspection, monitoring, auditing & assurance of Contractor's site activities following the Projects and Contractors, specifications, ITP and Quality Plans.
Identification of risks to the quality of work and the completion program, and associated solutions.
Repair follow-up, Conforming line check as per P&ID, NDT clearance, Punch List preparation, follow up of completion.
Record and document any deviations from the Project Quality Program (PQP) and the Company Integrated Management System (IMS).
Provide support and advice to the construction personnel in relation to the Project Quality Program and the Company Integrated Management System (IMS).
Execution Plan and the Project Quality Plan. Monitoring and auditing implementation of plans and procedures.
Knowledge of Engineering Standard
ASME B31.3
ASME B31.4
ASME B31.8
ASME SEC V
API 1104
ASME SEC VIII
API 510
AWS D1.1
API 650
Client Handled
The Oman Construction Co. LLC (TOCO)
Seeh Al Sarya Engineering LLC
N.R Patel Pvt Ltd
Ace pipeline contractors Pvt ltd
Najeedh Al Hiliya engineering
GB Engineering Enterprises
Technical Skills
Operating System
Windows 2000/XP/7/8.1/10
Office Packages
MS Outlook/2000/9/7/10,MS Office
Designing Packages
AutoCAD, PDMS, Pro-E
Non Destructive Testing - Level II
RT, MT, UT, PT
Certifications
CSWIP 3.1
TWI Certification Ltd, Chennai
Certificate No: 000*******
Non Destructive Testing - Level II RT, MT, UT, PT
National Inspection Service, Trichy
Education
Karunya University, Coimbatore
Apr 2015
B.Tech in Mechanical Engineering
Core Competencies
Professional, growth-oriented, easy adaptive and a quick learner.
Talented, independent, responsible, hardworking and efficient in analytical complex solving issues.
An extrovert with very good blending capabilities.
An absolute team player with good communication skills.
Ability to deal with a diverse range of cultures and nationalities internationally.
Highly competent self-motivated, hardworking with the ability to rapidly learn and apply new skills
Ability to plan and deliver oral and written communications that make an impact and persuade their intended audiences.
Ability to notice, interpret, and anticipate other's concerns and feelings, and to communicate this awareness empathetically to others.
Ability to gain other's support for ideas, proposals, projects, and solutions.
Identifying what needs to be done and doing it before being asked or before the situation requires it.
Ability to find effective solutions by taking an abstract or theoretical perspective.
Personal Details
Name
Ragul. A
Languages Known
Tamil, English, Hindi
Father's Name
Ayyappan. R
Date of Birth
03.07.1994
Gender
Male
Passport Number
N2574459
Nationality
Indian
Passport Expiry
06.09.2025
Marital Status
Married
Native Place
Trichy
Contact this candidate