P Murugesan. Mobile: 999-***-****. Email: adhxk7@r.postjobfree.com

To continue my career with an organization that utilizes my Technical & Administrative skills to benefit mutual growth & success.

Profile summary

Hands on experience in Quality assurance functions like Incoming, in process, Final product quality, Supplier Quality, Customer Quality & NPD Quality.

Exposure in inspection of Castings, Machined parts, Gears, shafts, Stamping & welded parts.

Knowledge in CMM inspection and programming for all type of Machining parts (Carl Zeiss, Mitutoyo )

Experience in Supplier audit, Supplier end inspection and approval.

Knowledge in 7 – QC Tools, SPC, PPAP, GD& T & Core tools.

Measuring Instruments selection & inspection standard preparing.

Knowledge in Failure Mode Effects Analysis. (FMEA), why why analysis & defect tree analysis.

Knowledge in TS 16949: 2016. TPM (QH Pillar),Poke Yoke,NPD & NPI.

Exposure in controlling a team, assigning tasks & guiding them to achieve management targets.

Strengths

Good Leadership & Communication skills, Presentation and Negotiation Skills, Adaptability, Creative & Proactive attitude.

Team Player & Problem solver with Poka –Yoke.

Hard Working, Disciplined, Motivated & Result Oriented

Having Very Excellent Leader Ship Quality To Lead The Team Through Team Work.

Rigorous Follow Ups for Self & Departmental Targets.

Work Experience.

1. Stanadyne India PVT Limited,(Unit of STANADYNE LLC) Thiruvallur, Chennai.

(Assistant Manager – Supplier Quality Engineering)from Jan’2019.

Company Profile: Stanadyne is an American fuel injection pump manufacturer major stands on second largest fuel injection pump manufacturer in the world & second largest in India by volumes.

Roles & responsibilities:

Responsible for supplier parts inspection approval at supplier end(Castings,Forgings,Stampings,Springs & Machined parts).

Supplier Non conformity parts clearing, Supplier PPM monitoring.

Supporting in preparation & confirmation of PPAP documents for PSW’s sign off at supplier end.

Improve the performance of the suppliers by periodical Process/ Product confirmation and drive improvement action.

Confirmation of immediate countermeasure in expected time. (24 hrs)

Validation corrective action plan in expected time (8D report) and ensure no reoccurrence.

Work along with Engineering, SCM, and Production to ensure Quality, Cost & Delivery.

Lead & Managing the Parts Quality confirmation for incoming Parts.

Supplier PPM,Cpk improvements,Poka yoke improvements & Process improvements.

2. Tractors & Farm Equipment Ltd, Sembiam, Chennai.

(Sr Engineer – Plant Quality)from Sep2011 to Jan’2019.

Company Profile: Tractors & Farm Equipment Limited (TAFE) is an Indian tractor manufacturer major stands on third largest tractor manufacturer in the world & second largest in India by volumes. .

Roles & responsibilities:

Responsible for incoming parts inspection approval and GRIN closing.

Supplier Non conformity parts clearing, Supplier PPM monitoring.

Supporting in preparation & confirmation of PPAP documents for PSW’s sign off.

Improve the performance of the suppliers by periodical Process/ Product confirmation and drive improvement action.

Confirmation of immediate countermeasure in expected time. (24 hrs)

Validation corrective action plan in expected time (8D report) and ensure no reoccurrence.

Work along with Engineering, SCM, and Production to ensure Quality, Cost & Delivery.

Lead & Managing the Parts Quality confirmation for incoming Parts.

Responsible for root cause analysis & CAPA for incoming based defects in assembly line.

Responsible for development of PPAP process, Supplier audit, Sample audit for incoming parts.

Responsible for Engineering change implementation (ECN) of incoming parts after start of production.

Skilled at planning work, making decisions. Exposure to Why Why Analysis for any Manufacturing, Incoming, Warranty problems, process audits.

Well experienced in Audits like process audit, product audit, Dock audit, Supplier audits, Customer Audit and Familiarized with inspections like layout, patrol, first off, Final inspection.

3. Dynamatic Technologies Limited, Automotive division,

(Formerly JKM DARIEM Automotive Ltd) Sriperumpudur, Chennai.

(Engineer- Quality Assurance) Jan’08 to Aug’11.(Auto components manufacturer)

Roles & responsibilities:

Customer complaints analysis & solving complaints using by 7 steps corrective action. (8D)

Monthly & daily documents updates like SCAR closing, SPQR, MQV, PCR, PPCM, LPA quality monitoring chart, and process capability study using by MINITAB.

Process capabilities evaluations for in process components.

Development of casting & child parts like Gear, Impeller, Shaft and castings for new Product and Ongoing Projects and approving parts through PPAP.

Gauge planning and implementation at machine shop and assembly shop.

Establishing inspection standards for new products and creating quality plan in SAP.

Establishing Control plan & working standards for the new products.

Training & guiding in process inspectors and operators on towards identifying factors critical to quality, reducing process variation, improving process capabilities to support quality goals.

Notable Contributions (by team)

Successfully developed QST 30, QSKV/KV Water Pumps & Supports for CUMMINS INC US & UK.

Successfully developed inlet & outlet manifolds for SIMPSON ENGINE COMPANY.

Successfully developed 17 Suspension parts for DAIMLER INDIA.

Trainings attended.

ISO internal auditor, 6 Sigma awareness, Mini Tap, Control Plan, Process Flow diagram, MSA, SPC & Water Pump rig testing.

4. Sundram Fasteners Limited. Autolec div,

(Formerly Autolec Industries Ltd) Chennai-77.Technical Asst-QA - NPD. (Nov’03 to Dec’07)

(Auto components manufacturer)

Roles and Responsibilities

Line Inspection of machined and assembled parts & Castings.

Setup approval, Line patrol audit, new product Quality planning.

Gauge planning and implementation at machine shop and assembly shop for new products.

Inspection of critical and new development parts using with Mitutoyo CMM, Roundness tester, Profile projector.

Establishing inspection standards for new products and creating quality plan in SAP.

Castings and machined parts approval at supplier end for NPI parts.Proto sample inspection and approval.

Notable Contributions (by Team)

Successfully developed IVECO Curser 10 & 12 full Rocker Assemblies. (26 Child parts).

Successfully developed CUMMINS GENERATOR TECHNOLOGIES (10 Type of shafts)

Trainings attended @ SFL

7QC Tools, GD & T, PPAP, APQP, New product introduction, CP, PFD, FMEA, SPC & Mitutoyo CMM, Roundness Tester, Contour measuring machine, Hardness tester…

Initial Experience 5. Poorvik Engineers P Ltd, Chennai as Operator cum Inspector.

( Feb'02 to Nov'03)A leading tier 2 supplier machining in auto components for Lucas TVS

Key Roles and Responsibilities

In process inspection at shop floor. Conducting process and product audit.

In process performance monitoring -PPM level monitoring

Measuring instruments handling: - CMM (Mitutoyo & Carl Zeiss), Contour Tester, Roundness Tester, Profile projector, Millipore equipment, Hardness tester

Education

Diploma in Mechanical engineering from ASA polytechnic college, Tenkasi in 2001 secured 67%.

B.Tech (Part Time) – Mechanical Engineering from DR.MGR University. Chennai in 2013 secured 74%.

Personal details

Date of Birth : 4th Apr 1981

Present Address : 1A, Perumal Nagar, Sundram Nagar 2nd Street, Kolathur, Chennai – 99.

Marital status : Married.

Languages known : Tamil, English.

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