Haneef Khan

***** ******* **** ********** ***** Michigan-48334 USA Phone: 219-***-**** adhw8g@r.postjobfree.com

https://www.linkedin.com/in/haneef-khan/

PROFILE

Dedicated and experienced Mechanical Engineer with extensive knowledge of engineering principles, Theories, specifications, and standards. Bringing leadership, drive, and over six years of experience to the table with CAD tools and CAE. Proven history of finishing complex projects ahead of schedule and substantial experience in analyzing problems.

EDUCATION DEGREE AWARDED GPA DURATION

PURDUE UNIVERSITY MSME 3.5/4.0 Aug 2018 – May 2020

OSMANIA UNIVERSITY BSME 3.7/4.0 Oct 2013 – June 2017

PROFESSIONAL EXPERIENCE

Roush Automotive Inc- Vehicle Test Engineer Aug 2020-Present

Perform static and dynamic tests on Fiat Chrysler (FCA) prototype vehicles- HVAC, electric drivetrain, powertrain, transmission, In-vehicle infotainment (IVI), EDS wiring and Advanced Driver Assist systems (ADAS)

Conduct High Mileage System Reliability (HMSR) tests using Logged real time performance data using vehicle data recorder (VDR) on onboard diagnostics (OBD) for troubleshooting by recording various sensor measurements

Create evaluation reports and benchmarks for product validation and improvement

Validated CAN message communication between ECU’s and CANalyzer

Research Assistant-Mechanical Engineer at Purdue University Aug 2018-Dec 2019

Designed a customized PIV (Particle Image Velocimetry) system for calibration of new Dwyer Pitot tube

Studied the behavior of fluid over pitot tube for different directions in wind tunnel, provided the velocity and pressure

Using Solid works Modelled 3D parts required for the experiments and printed them using 3D printer

Visualized the flow around the insect wings (Hawk moth) using MATLAB by capturing its motion in High speed camera

Teaching assistant for Heat transfer and Mechanics of Materials Laboratory experiments

Mechanical Design Engineer at Switchgears & Structurals India Pvt Ltd July 2017-July 2018

Generated 3D CAD models and 2D drawings in AutoCAD, SolidWorks, Catia V5 to design and generate manufacturing prints for complex designs, layouts and structural drawings for Disconnectors and Earth switches with the schematics as per the project requirements

Built the prototypes as per customer specs and coordinated with different engineering departments and finalized the design for different electrical substation for 11kv to 765kv

Design model and produce manufacturing drawings with detailed Multiview and documents with GD&T

Analyzed problems and offered mechanical solutions to existing problems.

Generated drawing records, material requirement calculations and prepared Bill of Material

Mechanical Engineer - Society of Automotive Engineers / Go-Kart Manufacturing Aug2015-June2017

Developed internal processes and plans for mechanical verification, product development and factory processes

Analyzed mechanical requirements to determine feasibility of design

Specified system components and directed product modifications to ensure conformance with engineering design and performance specifications

TECHNICAL EXPERTISE

Product Development and Design using 2D, 3D CAD tools

Root cause analysis

BOM, FEA, MS-office, GD&T ASME Y14.5M:2009

Knowledge of vehicle dynamics (steering, Brakes, acceleration) theory and applications

Knowledge of automotive chassis structures (suspensions/frames)

SKILLS

AutoCAD GD&T ANSYS MATLAB/SIMULINK CANalyzer

SolidWorks Catia V5 Siemens NX COMSOL C/C++

PROJECTS

CFD Analysis of Methane Combustion Phenomena with and without Bluff Body

Design and Fabrication of Mold for Manufacturing Carbon Fiber Laminates and Tensile & Compression test were performed on the Carbon Fiber Laminates

Design and simulation of Baffled reactor using COMSOL-Multiphysics

Participated in Corporate Social Responsibility Projects of various companies like CYIENT, Pratt & Whitney Aerospace Ltd in Providing E-learning Centers and developing the Government schools

INTERNSHIPS

Mechanical Engineer Trainee at Kakatiya Thermal Power Plant June 2016 – Sep 2016

Mechanical Engineer Trainee at Central Institute of Tool Design May 2015 – July 2016

EXTRACURRICULAR ACTIVITIES

Management Head at Engineers Without Borders-Hyderabad Aug 2015 – July 2016

Team Leader-Social Activity Projects at Engineers Without Borders-Hyderabad Aug 2014 – July 2016

ACHIEVEMENTS -Awarded Second prize in National Conference on “Technologies for Sustainable Ecosystem”

-Being a Team member of SAE build a Go Kart car and Secured 10th position-National Level ISK-2016

TECHNICAL PROJECTS-

Manufacturing of a Go-kart car, SAE project

Develop 2D and 3D CAD models for brakes, steering and rear transmission components using the software’s like Solid works, Catia, Creo

Chassis, wheel hub and disc hub analysis using Ansys software

Validation and testing of Chain and sprocket

Market survey for specified Engine as per specs and mounting requirements

Calibration & validation Pitot tube of DWYER Inc @ Purdue University

Conducted systematic wind tunnel experiments for pitot tube to determine velocity data at different angles

Using CatiaV5 modelled experimental setup for pitot tube (Mountings, angle indication, holding device)

With MATLAB software analyzed the captured images of flow over pitot tube at different velocity and angles

Product developed with solid works and printed using 3D printer for performing experiments

Designed a soccer playing Robot – competition in IIT (second prize)

4wheeler soccer playing robot manufactured using sheet metal design Aluminum (solid works) for external surface covering of robot

Defense mechanism in the front to protect harm from the other robots in competition

Soccer ball hitting mechanism development to goal

Wire harness using Creo for organized wires involved in controlling movements of robot in playing field

Characterization of Carbon fiber Composites

Researched on carbon fiber materials and setup a mold to manufacture the laminate of carbon fibers

Produced the laminates in different orientations putting the fibers at right angle orientation for every layer after applying resin and hardener

after the production of laminates, the fibers were tested for Tensile test, compression test were performed as per the standards of ASTM D3039M

Modelling & Simulation of Thermal behavior heat pipe

Modelled elliptical shape hollow heat pipe using SolidWorks and used different working fluids such as Ammonia, Helium, water and performed CFD simulations on evaporation and condensation

With Ansys Fluent performed simulations (Tetrahedral Mesh) with different boundary conditions at different temperatures

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