CV

R.Madhan

Mob : +91-994*******

Email:adhvtg@r.postjobfree.com,adhvtg@r.postjobfree.com

Skype ID : madhan412

PROFESSIONAL SUMMARY

Around 13+ years of experience in the field of Inspection Quality Control & Quality Assurance

activities coordinate and Worked with highly reputed Third party Inspection,Consultant and

Construction companies engaged in Mechanical Construction, Shut Downs with background of

Welding, Piping, Pipeline CGD Network,Cross Country Pipelines,Boilers,Line pipe,Corrosion,

Storage Tanks, Painting & Coating, NDT and Auditing with international certifications.Onplot and

Refinery Piping, Offplot and Steel Pipeline,Offshore,HDPE/MDPE Pipeline and Structural. Cross

country Pipelines, Oil & Gas Pipeline Projects and Storage Tanks.

• Worked In Oil & Gas projects such as Saudi Aramco project,Gujarat gas,GITL,HPCL,BPCL,ACC

Cement plant,Ship building,Petroleum Development of Oman, Reliance Industries LTD,Essar

Steel, Cochin Refinery,Lusial devepolment Qatar,L&T Valves,ONGC.

• And also Worked as Client/Owner Representative, Project Management Consultant (PMC) &

Third Party Inspection (TPI).

• Currently working as Pr.Surveyor in International Certification services pvt ltd,Third party

Inspection,Mumbai.

• Worked in Qatar as a QA/QC Welding Inspector In Marafeq Qatar Consultant,Lusail Project.

• Worked in Oman,Saudi Arabia as a QA/QC Welding Inspector [ Lead ] in ADS Oman [ PDO

Projects],NDT CCS [ Oil & Gas project ].

• Experience In Project Management & Consultant Companies – 2 years 6 months.

• Experience In Third Party Inspection Companies – 5 years 3 months.

• Experience In Contracting Companies– 4 yrs 2 months.

• Approved Inspection Engineer in PDO Oman, Lusial Development Qatar,GITL,ONGC

,Various Pan India client.

• Interested both short term & Long term Projects.

CAREER HISTORY

Orgainzation Designation Duration

M/S International Certification Services Pvt Pr.Surveyor [Principal

Febuary 2018 – till date

Ltd [Third Party Inspection company( India)] Inspection Engineer]

QA/QC Inspector –

MARAFEQ QATAR [ CONSULTANT ]-Qatar February 2015 – August 2017

Welding Inspector

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M/S International Certification Services Pvt Sr.Surveyor [Senior

Inspection Engineer ] September 2012 - January 2015

Ltd [Third Party Inspection company( India)]

Attila Dogan & Seeh Al Sarya LLC (Oman) [ QA/QC Welding Inspector

September 2011 – August 2012

Contracting Company ] [ Lead ]

NDT and Corrosion control Services, KSA QA/QC Welding/Piping

February 2010 - August 2011

[Third Party Inspection company] Inspector

M/S. Ferro Fab India Pvt Ltd, India QA/QC Inspector August 2009 – February 2010

M/S.Bharath Heavy Electrical Limited, India QA/QC Inspector July 2008 - July 2009

QC Inspector [Welding &

M/S.Shoft Shipyard Pvt Ltd, India November 2007 - June 2008

NDT]

M/S G B Engineering Pvt Ltd NDT trainee May 2007 - Novemeber 2007

QUALIFICATION

Diploma in Mechanical Engineering.

TECHNICAL SKILLS

AWS Certified Welding Inspector ( CWI-09045211 - Valid From April 2009 and Valid Till

– April 2021 ) with 10+ year Experience in welding Inspection.

BGAS –CSWIP Painting Inspection Grade -2, Customer Number: 7039082,Valid till -

29.11.2024.

NDT Level II in RT, UT, MPI, PT and RTFI with 11+ Years Experience.

MAJOR PROJECTS WORKED

Company : International Certification Services Pvt. Ltd, Mumbai. (ICS)

Duration : Febuary 2018 – till date

Project : Client - M/s GSPL India Transco Limited, BGR Energy ltd, ONGC-

Mehsana, Mahesh Gas Vendor Inspection, Torrent Gas pvt ltd, Bhagwati

Plastic And Pipe Industries, Ori Plast Ltd, Kalpataru power transmission, Petro

Valves Pvt ltd,L&T Valves Ltd,MGL,Gujarat Gas Pipeline project,ISRO Project

Project - MBBVPL-RFCL Pipeline Project

18 “,12” API 5L X 52 Pipeline,Vendor Inspection in various project,

Valve Inspection in L&T Valves,24” Dia Pipeline project Chennai to Madurai

cross country pipeline.

Company : Marafeq Qatar

Duration : February 2015 – August 2017

Project : Lusail city development, Installation/ Commissioning of

Gas Pneumatic WastePipelines, District cooling pipelines.

Project:CP07A-1A Water Front Commercial/Seef Lusail Infrastructure Works

South CP07-A-1A- Dirsic cooling Pipilene network,PWC Network and Gas Net

work

• DC Network – 5.147 KM [Supply and Return Line with plot

connection and tie in ]

• PWC Network – 2.350 KM [ With plot connection ]

• Gas Network – 2.630 KM Approx

Project: CP07-A-1B WATERFRONT COMMERCIAL/ SEEF LUSAIL-NORTH

CP07-A-1B- Dirsic cooling Pipilene network,PWC Network and Gas Net work

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• DC Network – 4.635 KM

• PWC Network -2.650 KM

• DC Network – Material - ASTM A53 Gr. B/ASTM A106 Gr. B /API 5L Gr. B.

Wall Thickness – 6.3,9.53, 12.7 mm

• PWC Network –Seamless Pipe-API 5L Grade B, OD-508mm,WT-9.5mm,12.7mm &

15.8mm

• Gas Network – HDPE Pipeline, PE 100, SDR -11

Company : International Certification Services Pvt. Ltd, Mumbai. (ICS)

Duration : September 2012 – January 2015

Project: LPG Bottling Plant, Yediyur.

Client : Hindustan Petroleum Corporation Ltd, Bangalore.

• Piping,Pipeline,Water,Irrigation system,drainage system, and

Sprinkler system,Gas Bullet Pipeline Connection

Project : City gas Distribution pipeline project (CGD) Surat.

Client : Gujarat Gas Company Ltd, Gujarat

• Worked at GGCL Steel Project, Surat (Gujarat) in Steel underground

Pipeline Size of 12” API 5L X52,Palanpur to Variov pipeline Extention 7

KM Project, 10 KM Project

• Worked at GGCL Steel Project, Surat (Gujarat) in Steel underground

Pipeline Size of 12” API 5L X52 Variov to Amroli pipeline Extention 4

KM Project, 8 KM Project

Company : AllitaDogan & SeehAlsarya LLC, Oman.

Duration : September 2011 – August 2012

Project : PDO North Oman Onplot and off plot pipeline in Lekhwair in Oman

EPC of Lekhwair Water Injection Project and oil Pipeline

•

Pipeline 12” L360 [Each well pipeline 1 km,2 km,3 km,5 km.

Company : NDT &Corrosion Control Services (KSA)

Duration : February 2010 - August 2011

• Petrokemya Shutdown

• SAUDI METHANOL COMPANY (AR-RAZI). Shutdown

• Saudi Aramco refinery project

JOB RESPONSIBILITES SUMMARY

• Carried out fit up, alignment, Dimensional and Welding inspection in Pipeline, Piping and Valves

and Structural as per the approved drawing.

• Carried out Inspection in Fabrication, Installation and testing above ground & underground

Piping and Pipeline.

• Carried out Incoming Pipeline inspection during unloading, Ground clearance (Right of

Way),Trenching, Pipe load out from lay-down area to Right of Way and Pipe stringing.

• Inspection carried out on Welding, Radiographic, Repair welding, Coating welded butt joints,

Holiday detection of coated butt joints.

• Inspected Lower and lay operations.

• Inspect Tie in / crossing welding and Holiday detection during lower and lay operations.

• Inspect Trench padding and backfill and Reinstatement of pipe line Right of Way and Hydro-

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testing.

• Conduct special inspection and acceptance for covered objects (all kinds of buried works such as

road crossing underground cable, pre-installed objects underground or basement).

• Carried out inspection on Pre- commissioning and commissioning Inspection.

• Inspection carried out in various gas pipelines and responsible for coordination review and

witnessing of hydro testing, hot taps, pigging and documentation. Liaise with client, contractor.

• Installation of various gas pipelines and duties included surveillance of welding, coordination of

NDT and final preparation of documentation for client.

• Carried out inspection in cross country pipeline’s different activities like ROW grading,

Trenching, Stringing, Mainline welding, Joint Coating, Lowering, Backfilling, Tie-in, Hydro test

etc.

• Client interface on inspection issues.

• Ensure that all activities are carried out with proper focus on Quality and HSE performance and

in compliance with client`s policies and standards as well as local laws, rules and regulations.

• Assist with the constructability and alignment of the pipeline.

• Ensure all welding procedures are being followed, proper welding rods and rod slips being used,

all welders on project are qualified for the current pipe spec.

• Preparing inspection and test plan (ITP), Method statement & Quality control procedure (QCP) in

accordance with international codes and standards / client contract specification requirements

and with respect to Standards such as AWS, ASME, API, American and British standards.

• Knowledge with materials like API 5L Gr.B, Gr X42 to X80, A36, SA 335, P1,P8,P11,P22, P91, SA

312 TP 304, 304L, 316, 316L, 316LN, 321, 347, SA 333 Gr. 6, SA 106 Gr. B,C and their combinations.

• Pipeline construction for Gas, Oil and Water pipelines in the off plot piping as per PDO

Specifications and ASME B31.3 requirements.

• Supervising on the pipeline installation of Main line & Gasoline for carbon steel pipes,Monitoring

& activities of pre- fabrication for piping spool such as Pig Launcher& Receiver etc.

• Witness& Verification Of final clearance for the RFI given by the contractor such as open cut

Method & Thrust Boring Road Crossing, and Holiday Test, Peel Test, Joint Coating etc.

• Preparation of the method statement for the project requirement, material takeoff as Per G.A

drawing and isometric drawing. Prefabrication for the piping spool, pig launcher, pig receiver.

• Responsible by physical inspection of all Pipeline,piping / mechanical installations, ensuring that

all Contractor personnel and workmanship is completed in accordance with approved

QAP,designs, international codes, standards and procedures.

• Maintaining and Inspecting the Quality of Production Welding by continuous monitoring on

Performance of Welders, Machine Operating Parameters and Electrode performances followed as

per WPS & supporting PQR.

• On deviated activities of job which does not meets Project Specifications, Procedures, Drawings

etc, Raising, verifying corrective action and Closing.

• Making Mechanical Line Clearance for Lowering,Backfilling and Hydro testing in

Pipelines.Punchlist verification for Pipeline Nerwork.

• Line Isometric Sheet Clearance, Loop Hydro Static test and Pneumatic & Service tests in piping

job.

• Witnessed Pre Hydro, Post Hydro testing, tie-in welding activity, trenching, backfilling and

mainline welding Activity.

• Inspection carried out in Steel underground and Above ground Pipeline Project.

• Inspection carried out in CGD Network Steel Pipeline underground and HDPE/MDPE Pipeline

• Reading of Alignment Sheets, GAD Isometric Drawings,Pipeline Drawings,Procedures &

Preparing ITPs, Scope of inspections & Material requirement details.

• Preparing QC Documents such as Reports Formats, Correction and Reviewing of Formats and

controlling QC activities at Site.

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• Review and Inspected of Material test report and Welding specification procedures (WPS)

,Procedure qualification records ( PQR) and Welder Qualification reports.

• Review and inspected as per NDE Procedure (Dye penetration, magnetic particle, Radiographic,

Ultrasonic, PMI testing and RT review.

• Review and Inspect Heat Treatment,Balsting,Painting as per Procedure.

• Review and inspection of Preservation, Packing and shipping procedure.

• Carryout raw material Inspection in transfer of heat No, Chemical test, Heat Treatment,

Mechanical testing,Impact,DPT and MPI Witness.

• Carrying out day to day supervision of construction works and report to the project manager.

Monitor and inspect Fit-up and welding.

• Carrying out inspections and tests to ensure compliance with the specifications, method of

statement, standards and procedures of the project. To review and evaluate Contractor's quality

document submittals.

• Supervise and advice on the schedule of the work in order to meet an agreed programmed of

deadlines.

• Preparing necessary paperwork for the completion of work and get it authorized by client after

their inspection. When required initiate Non-conformance Reports.

• Preparing periodical reports on the progress and quality of work.

• Checking compliance with as built documents provided by the contractor with the contract.

• Reviewing drawings and preparation of project & technical specifications, method statements for

inspection activities, inspection test plan, contract quality plan (CQP), inspection forms formats.

• Perform inspection activities like witnessing stage wise inspection as per approved ITP.

• Involved in weekly QC walk through along with Client QA/QC Executives and Raising and

Closing the punch list.

• Raising Non-conformance Reports (NCR) once the activities are deviate or violate the Client

Specifications, WPS and other approved procedures.

• To undertake preparation and Review of Final QC dossier as applicable for handing over to the

Client with full tractability for retrieving the QC document.

• Carried out Vendor Inspection in various location as a third party.

• Carried out Vendor Inspection of Valves,Pipes,Fittings,Compressors,Tanks,Panels,Strorage

Tanks,Pumps,Fastners,Vessels,ect.

• Valve Hydrostatic testing (shell) Procedure, closure testing procedure, backseat testing inspect as

per procedure.

• Carry out stage inspections and In-process inspection in Valve Shell, End connector, ball, seat

ring, stem Pup piece for valve.

• Performance test inspection and witnessed carried out for Ball valve, Gate, globe and check valve.

• Painting inspection and witnessed carried out in valve Final Inspection visual, marking and

tagging witnessed carried out in valves Final Documents review as per QAP/P.O.

• MTC/Compliance certificate and issuing Inspection release note.

• Carried out inspection on Steel Piping and pipline welding joints,HDPE Fusion welding joints.

• Inspection on Hydro test, Pneumatic test in Steel Piping,pipline and HDPE/MDPE.

• Inspection carried out in District cooling,Pneumatic waste collection and Gas Network Pipeline -

Welding /Mechanical/Gas Inspection in the Project.

• Overseeing all QA/QC activities undertaken by contractor, reviewing the level and standard of

all activities. Coordinating with inspection agencies and contractor inspectors for error free

inspection.

• Doing NDE coverage for each hookup and flow line test packages and Preparing of punch list as

per Client Specification before hydrostatic test.

• Interpret radiography films for the Pipeline and Piping Weld joints & marked out repairs to

rectification for the welding joints, weld defect as per codes and specifications.

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• Carryout inspection in weld joint fit-up & welding visual inspection of pipeline /Piping in field to

meet all the welding parameters as per WPS.

• Random surveillance/Witness as per QAP, inspect of all mechanical jobs including fabrication

and erection during work in progress.

• Inspection carried out in Piping /Station Piping Project.

• Inspection carried out in HPCL Automatic Gas Bottle filling system Piping anf Pipeline.

Installation,welding and Painting.

• Inspection Erection and welding activity in Pre Engineering Structure in cement Mixing plant.

• Witnessed the PQR /WQT mechanical tests in our independent testing Lab.

• Carried out the welding inspection,Verify as per drawing and Dry Survey in ship tank.

Codes,Standards and Specification Knowledge

• ASME Sec.V,ASME Sec. IX,ASME B31.3, ASME B31.8,B31.4, ASME SEC II Part A and C,ASME

Sec. VIII

• API 1104, AWS D 1.1,API 650,API 598,API 6D,ANSI,ISO 9001:2015

• Gujarat gas Specification,Lusail specification,PDO Spec, GITL Specification,Various Client

Specification

HSE training Details

• HSE Induction, H2S Awareness, Initial Fire Response ( PDO / ATS Oman ),NORM,First AID, (

PDO/NTI Oman ),Safety Training in GGCL ( Gujarat),Qatar lusial safety

PERSONAL DETAILS

Father’s Name : M.RAMAMOORTHY

Date of Birth : 05-09-1986

Languages Known : English, Tamil and Hindi

Passport No. : R 5428373

Date of Issue : 31/07/2017

Date of Expiry : 30/07/2027

Driving Licence : India,Saudi Arabia,Qatar

Gender & Marital Status : Male & Single

Nationality : Indian.

Permanent Address : Plot No-3, Bharath Avenue,Pappakurichi Road,

North Kattur, Trichy-19 (Tamil Nadu), India

DECLARATION

I hereby declare that the above written particulars are true to the best of my knowledge and belief.

(MadhanRamamoorthy)

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