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QA/QC Manager - Oil & Gas Projects

Location:
Visakhapatnam, Andhra Pradesh, India
Posted:
November 16, 2020

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CURRICULUM VITAE

JEEYANNA JUTTU

QA/QC Manager (Oil & Gas Projects)

(Piping/Pipeline/Structural/Equipment/Tankage/Welding/Coating)

EXPERIENCE SUMMARY

Country

Employer

Position

Project

Period

Duration

(Years –

Months)

KUWAIT

DODSAL Engineering & Construction Pte. Ltd

QA/QC Manager -EPC

KOC-New Gathering Centre-31 (GC31)

site1.: OSBL- Offsite Pipelines

site2.: ISBL – GC31 Station

May,2018

− Dec.2019

1y – 7m

NIGERIA

(Western Africa)

Onshore Construction Company LLC.

QA/QC Manager- Mech.

DANGOTE- Fertilizer Project

July,2015

− July,2017

2y – 1m

ABU DHABI (UAE)

INTERTEK Global. Ltd.

QA/QC Team Leader-PMC

(Work on Behalf of GASCO)

GASCO- 24” Lean Gas Pipeline Project

Feb.2014 −Feb.2015

1y − 1m

SAUDI ARABIA

(KSA)

DAEWOO Engineering & Const. Co. Ltd.

Const. QC Manager -EPC

SADARA- Tank Farm Project

(contain total ‘62’ Storage Tanks)

Oct.2011

− Dec. 2013

2y − 3m

ABU DHABI (UAE)

TEKFEN Construction & Installation Co. Inc.

QA/QC Deputy Manager

ADCO- Full Field Development Project

site1.: Ø36” Main Oil Pipeline-93 km

site2.: Central Degassing Station

May,2010

−Sep. 2011

1y − 5m

INDIA

(Home Country)

Mott Mac-Donald Consultants (MMCI)

Sr. QA/QC Engineer-PMC

(Work on Behalf of HPCL)

HPCL- Black Oil Terminal Project

(Storage Tanks +Pipeline +Piping)

Jul.2008

−May.2010

1y − 11m

KUWAIT

KHARAFINATIONAL

Sr. QC Engineer –Piping

1. KOC- Facility upgrade Project

2. EQUATE- Kuwait Olefins Project

Jul. 2005

− Jun. 2008

3y − 0m

KUWAIT

AL-GHANIM & NASS Cont. Co. WLL

Sr. QA/QC Engineer

(QA/QC - Section Head)

Number of project contract jobs for

KOC, KNPC, EQUATE, PIC companies

Jan.1998

− Jun. 2005

7y − 6m

KUWAIT

Snamprogetti SpA (assign by A.A.NASS)

Site QC Engineer -EPC

EQUATE- Polyethylene Project

Jan.1996

− Nov.1997

1y − 11m

ABU-DHABI (UAE)

C.C.I.C.

(Consolidated Contr. International Co. WLL)

Q.C. Inspector -Piping

ADNOC- OGD Project

Jun.1994

− Sep.1995

1y − 3m

SAUDI ARABIA

(KSA)

C.C.C.

(Consolidated Contractors Co. WLL)

Q.C. Inspector (Str.+Supp.)

SABIC- IBNZAHR (MTBE-II) Project

May.1993

− Jun.1994

1y − 7m

Charge Hand –Fabrication

SABIC- PETROKEMYA Olefins Project

Dec.1992

̶ May.1993

TOTAL WORK EXPERIENCE (as of Dec. 2019): Total = 25y − 7m

Sheet: 2 of 10

PROFILE SUMMARY

OBJECTIVE: I am a QA/QC management professional having more than ’25’years experiences in Quality Inspection of various onshore projects (Shutdown & New) constructions at ‘abroad sites’…work with construction contractors, EPC contractors & PMC multinational companies in Oil & Gas sectors, Job function previously occupied as QAQC Manager/QC Manager/Dy. Manager /Sr. Engineer/Engineer/Inspector positions. Most of projects attained such as… Refineries, Petrochemicals, Fertilizer plant, Gas-development plant, Degassing Stations, Booster Stations, Gathering Centers, Tank-Farms, and Cross-Country Pipelines (i.e. Oil/Gas- pipelines, Crude oil flow lines, Water Service-RT/RP pipelines).

NATURE OF JOBS HANDLED:

Carryout inspections of…. receiving materials, Fabrication, Installation, Mechanical completion stages covered for;

Plant Piping… such as; various plant process service piping includes utility service lines, flare lines, cryogenic service, heater-tubing, heat exchanger re-tubing, steam traced tubing, electric traced tubing, jacket-piping, GRE-sour/fire water piping, etc., and using of variety piping materials- CS, LTCS, SS, DSS, SDSS, Nickel base, Copper base, Inconel-cladded, Alloy steels etc.

Pipelines/Flow lines… such as; various services of oil/gas CS-pipelines that carry high pressure gasses, process fluids, flammable/ toxic fluids, natural gas, petroleum & chemical products, also include RT/RP pipelines that carry brackish-water, treated-water, storm-water & fire water systems.

Steel Structures… such as; pipe-supports, pipe rack structures, Canopy Structures, platforms, shelters/stores, open grid floors, various miscellaneous-structures using of steel sections- HEA, HEB, HEC, I-beam, Tee, joist, angles, channels etc., include sheet metal HVAC-duct system..,

Storage Tanks… such as; API-650 oil storage/atmospheric tanks, API-620 low-pressure/cryogenic tanks of fixed roof, floating roof, suspension deck, single shell, double shell, double bottoms, double walls (and include with tank outer concrete wall as secondary containment wall).

Equipments Installation… such as; vessels (i.e. separators, reactors, exchangers, desalters, dryers), vessel-internals, generators, compressors, blowers, pumps, flares, heaters, heat-exchangers, coolers, module skids etc.

NATURE OF DUTIES PERFORMED:

̶ QA Activities -Project Mobilization Stage: Formulating of project quality documentation such as;

Develops/Prepares the project specific quality procedures, plans and work instructions (i.e. QCPs, ITPs and QC Forms) such as;…. Various quality programs/plans, inspection-test plans (ITPs), checklists, stage inspection formats etc., include welding procedures, welder qualification tests, welding consumable control procedure, PWHT procedure, NDT procedures, fabrications/erection procedures, pressure testing procedures, painting/coating procedures, insulation procedure, fire proofing procedure etc.

̶ QA Activities -Project Execution Stage: Implementation of project quality management system; i.e.…

Ensure that submission/approval of project documentation i.e. Plans, QCPs, ITPs, specific procedures/work instructions etc.; Prepares and presents comprehensive reports of QMS status to employer and corporate quality department; Prepares Project quality KPIs per month,…analyzes trends & follow up; Maintain/retain documented information for all essential elements of ISO 9001:2015; Monitor of NCR, CAR, PARs tracking data; Raising non-conformances reports and expedite their close out; Ensure that project periodical audits are conducted; Define formal quality audit schedule program & prepare audit reports; Maintain various stage inspection’s tracking data include weld/NDT summery, hydro-test packages, equipment calibration tracking data, preservation control data, Compilation of final quality dossiers /mechanical completion dossiers/pre-commissioning dossiers.

̶ QC Activities -Project Execution Stage: Carryout all stage inspection quality control functions: i.e.…

Verification of drawings, Review of MTC; Material receiving inspection; Surveillance of material storage & preservations; Organize/witness for PQT & WQTs; Fabrications Assembly/Visual & dimensional check; Monitoring of standard workmanship; Organize/arrange for NDT; Review of NDT reports- VT, RT, UT, MT, PT, PMI; Organize/arrange for AUT (Advanced Ultrasonic Testing- TOFD, Phased-Array); Interpretation of weld radiographs; Review weekly radiography status & welding repair rate; Surveillance of installed piping elevation/routing/orientation; Surveillance of day to day construction ongoing activities; Carry-out mechanical clearance punch listing activities, Mark of weld map; Mark of as-built sketches; Witness of hydro-test, leak test pneumatic test; Flushing/air blowing and reinstatement of piping; Inspection of coating/wrapping, Insulation, Fire proofing applications; Storage-Tank stage-inspections such as…Verification of tank foundation for levelness/orientation, Tank welds oil-penetrant test, Vacuum-box test, Peaking/banding, Alignment, Settlement, Hydro-pneumatic testing etc.; Pipeline stage-wise-inspections such as;…Trenching, Stringing of pipes, Fit-up/aligning by internal clamping, Downhill/uphill-welding, NDT, Coating, Holiday testing, Lowering, Tie-in, Hot-Tapping, Cleaning, Gauging, Flooding, Stabilization min.24 hrs., Hydro-test holding 24 hrs., Swabbing (foam-pigging), Air-drying, N2 purging & preservation….

Sheet: 3 of 10

QA/QC MANAGEMENT FUNCTIONAL/ADMINISTRATIVE ACTIVITIES:

Confirm the project entire scope of work; Understand project specific process needs as stipulated in the contract specification; Ensure that document preparation and control of project quality system prior to project commencement; Manage and oversee the project quality is compliance to codes, standards, specification and QMS (ISO 9001:2008/2015) requirements; Responsible for ensuring that construction methods in line with QA/QC plans and are competently understood by all supervisors and concentration on quality cost reduction opportunities; Coordinate with other departments such as… Civil, Mechanical, E&I, Engineering related to execution of Construction work; Actively manage the quality team ensure that issues are addressed performance problems identified and resolved; Monitor the progress and effectiveness of the project quality management system, recommend and implement improvements when required; Monitor day-to-day quality control activities ensure that all quality functions perform parallel to construction activities without delay; Monitor QC personnel in their daily functions, motivate and guide them for compliance to Project Quality requirements; Advise on various technical clarifications within the scope of applicable standards and procedures; Preparation of weekly & monthly QA/QC reports; Participate in daily & weekly QA/QC & construction meetings; Discuss/deliberate of quality issues in minuets of meetings; Attend & oversee pre-inspection meeting; Conducts on-site quality meetings as required, Ensure that all stage inspection controls are recorded properly for maintaining up-to-date quality records;

KNOWELDGE PURVIEW: Familiar with international codes like; ASME Sec.-II, ASME Sec.-V, ASME Sec.-VIII, ASME Sec.-IX, ASME B31.1, ASME B31.3, ASME B31.4, ASME B31.8, API-15LR, API-650, API-620, API-653, API-510, API-570, API-1104, API-936, AWS-D1.1, ASTM, AISI, SSPC, NACE, SMACNA-HVAC duct system, various IS/BS codes and project specifications/standards.

KEY SKILLS: QMS, QA/QC, Quality Management, Quality Planning & Implementation, Quality Documentation & Data Control, Quality Monitoring; Quality Control Inspection, Welding Inspection, NDT Inspection, Testing, Quality Audit, Internal Audit.

PROFESSIONAL EXPERIENCE DETAILS

KUWAIT

May 2018 – Dec. 2019: EMPLOYER : DODSAL Engineering and Construction Pte. Ltd.—(EPC Contractor)

DESIGNATION : QA/QC Manager–EPC … (KOC approved)

PROJECT : New Gathering Centre-31, (GC-31) – at North Kuwait, Kuwait.

PROJECT VALUE : KWD250 million (USD825 million)

CLIENT/PMT : Amec Foster Wheeler (Wood)

PROJECT OWNER : Kuwait Oil Company (KSC)

PROJECT DESCRIPTION: (‘EPC’ Scope of Contract)

Entire scope of work of new Gathering Centre (GC31) project divided in to two portions.

Site1. (Portion-1): OSBL ̶ Pipeline Offsite Works

Site2. (Portion-2): ISBL ̶ New Gathering Centre GC31 Station Works.

Portion-1: OSBL-Pipeline Offsite Works:

Scope of OSBL contain Total lengths=175 km pipelines corridor network of; water & oil/gas system pipelines interconnections to GC29, GC30, GC31, BS131, BS132, Point-A, EWTIP stations.

Include all associated works such as ….Station Piping. Civil works of access roads, valve pits, anchor-blocks, Horizontal Direction Drilling, pipeline BERM constructions. Electrical/Instrumentation of Cathodic Protection System, Fire and Gas detection system, Telecommunication system etc.

Portion-2: ISBL-GC31 Station Works:

Scope of ISBL consists of various processing units such as; Oil-Gas-Water separation plant, Two-stage

Dehydration and desalting plant, Gas-compression and handling facilities, Crude transfer system,

Effluent-water handling plant Utilities & Auxiliaries.

Overall GC31 station consist of total ‘12’ Nos., Storage Tanks,… Civil-works include Tank-Bund-walls, Blast resistant plant buildings of concrete framed structure, internal roads, drainage systems etc.; Equipments of; vessels, Flares, Pumps, Compressors, Blowers, Generators etc.; Plant process piping of CS, LTCS, SS, DSS, Copper base Alloy steels, utility service lines, UG-GRE fire water system, UG-GRP drain systems; Electrical & Instrumentations such as… CP System & Fire/Gas, Telecom systems etc

RESPONSIBILITY: Responsible for execution of overall “quality control functions” include Civil, Mechanical and E&I disciplines for the entire scope of GC31 (OSBL+ISBL) project works. Manage the multidisciplinary strength of total 45 No’s, QC staff of site quality inspection teams assigned for the project quality control functions for the entire scope of the GC31 project.

Refer : Approved QA/QC organization chart for ‘45’ No’s, QC personnel.

Sheet: 4 of 10

NIGERIA (WESTERN AFRICA)

Jul. 2015 – Jul. 2017 : EMPLOYER : Onshore Construction Company LLC.—(Main Contractor)

DESIGNATION : QA/QC Manager –Mech. … (SAIPEM approved)

PROJECT : Fertilizer Project – at Lekki Free Zone, Lagos, Nigeria.

PROJECT VALUE : USD150 million

CLIENT/PMT : SAIPEM Contracting Nigeria Ltd.

PROJECT OWNER : DANGOTE Fertilizer Ltd. (DFL).

PROJECT DESCRIPTION: (Construction scope of Contract)

The entire Fertilizer project consist of various processing units such as; utility unit, steam generation unit, power generation unit, ammonia unit, urea unit, granulation unit, ammonia storage unit, water treatment unit, bagging & building units.

The mechanical construction scope of work includes Fabrication/Installation of structural steel pipe rack structures, pipe supports, Huge quantity of plant process piping (almost-1100K”Ø, qty.=107500J) of UG-piping plus AG-piping (heavy wall CS, LTCS, SS, Inco-lay, Alloy steels). Total ‘8’ no’s Storage Tanks construction, Installation of vessels, equipment’s, steam generators, power generators, Heavy duty pumps, Heaters, boilers, boilers tubing, coolers, Vessels, towers, Equipment-Modules/skids etc.

RESPONSIBILITY: Responsible for mechanical “quality functions” of the entire Fertilizer project…

Actively manage of total ‘68’ No’s, QC personnel of site quality inspection team ensure that issues are addressed performance problems identified and resolved, Interview/Selecting quality personnel & ensure that adequate Project QC Coverage is fulfilled, Monitor day-to-day quality control activities ensure that all quality functions perform parallel to construction activities without-delay, Periodical Internal audits are conducted in a thorough in accordance with ISO 9001-2008, and Ensure that performance of all stage-wise inspections are properly recorded for the entire scope DFL Project

Refer: Approved QA/QC organization chart for ‘68’ No’s, QC personnel.

ABU DHABI (UAE)

Feb. 2014 −Feb. 2015 : EMPLOYER : INTERTEK Global Ltd. – Abu Dhabi (PMC)

DESIGNATION : QA/QC Team Leader—PMC … (GASCO approved)

PROJECT : 24” Lean Gas Pipelines Project-52km – at Habshan, Abu Dhabi (UAE)

PROJECT VALUE : USD27 million

Main Contractor : Al Asab Group of Company-UAE (EPC Contractor)

CLIENT /PMT : GASCO (Abu Dhabi Gas Industries Ltd)

PROJECT OWNER : ADNOC-GASCO

PROJECT DESCRIPTION: (‘EPC’ Scope of Contract)

M/s. Al Asab Cont. Co. is an EPC Contractor, whereas Engineering done by M/s. JP Kenny.

Scope of Project contains a new 24” Lean Gas pipeline-52km from Bushasa to Bab to Thammama“C” manifolds in ADCO oilfield area., includes installation of ‘3’ new S.V. stations & ‘3’ existing gas station manifolds modification.

Mechanical quality functions such as; installation of pipeline (as segments), pig launcher/receivers …associated piping, structural steel support/platforms. E&I works include communication, LDS, F&G, C.P and Solar systems. Civil works of Foundations, Anchor-Blocks, culverts, duct-banks, ROW, HDD includes pipeline-BERM Construction.

Pipeline mechanical inspection activities: stringing of pipes, fit-up/aligning by internal clamping, downhill/uphill welding, NDT (X-ray, UT, MT), 3LPE-FB-coating, lowering, tie-in, Hot-Tapping, cleaning, gauging, flooding, stabilization min.24 hrs., hydro-test holding 24 hrs., swabbing (foam-pigging), Air-drying, N2 purging, & preservation.

RESPONSIBILITY: I was deputed as QA/QC Team Leader-PMC work on behalf of company-GASCO…,

Execution of PMC-QA/QC role of quality surveillances & overseeing the EPC-contractor’s construction activities and their quality system/documentations comply with the company quality requirements. Review and commenting on project specific procedures/ documents include pipe book & other records submitted by the contractor, Monitor NCR, CAR, PARs. Raising non-conformances reports & expedite their close out, Conduct the periodical project quality audits on contractors and subcontractors complies with ISO 9001-2008 quality management system to ensure that the QA requirements are properly identified and implemented in the project execution phase for the entire scope of New 24”- Lean Gas Pipeline Project.

Sheet: 5 of 10

SAUDI ARABIA (KSA)

Oct, 2011−Dec. 2013 : EMPLOYER : DAEWOO Engineering and Construction Co. Ltd.—(EPC Contractor)

DESIGNATION : Construction QC Manager—EPC … (SADARA approved)

PROJECT : Tank Farm Project – at Al-Jubail-2, Saudi Arabia (KSA)

PROJECT VALUE : USD450 million

CLIENT/PMT : SADARA (Saudi Aramco & Dow Chemical Co.-JV)

PROJECT OWNER : SADARA Chemical Company

PROJECT DESCRIPTION: (‘EPC’ Scope of Contract)

Entire scope of Tank Farm Project (consist of ‘62’ Storage Tanks) is separated in two packages.

Package (1)… Cryogenic Tank Farm: (API 620-Tanks: Qty= ‘2’nos.)

Ethylene Storage Tank (D40m X H36m) & Propylene Storage Tank (D32mXH24m)

Package (2)… Tank Farms- Feed Stock, UPI & Site Tank Farm: (API650-Tanks: Qty=‘60’nos.)

The scope of work consists of total '60'no’s, tanks have constructed in stacking method.

Overall tank farm project EPC-scope of work contain total ‘62’ Storage Tanks, include Civil-work Foundations, Tank Outer Concrete Walls as secondary containment wall, MCC buildings, Sub-station buildings, all related E&I works including C.P. System., Steel Structure Pipe Racks, interconnecting A/G piping, U/G-GRE piping, Vessels/ Equipments, Compressors, Heavy Duty Pumps and Flare system.

Tank stage-inspection activities included; Verification of tank foundation for Elevation/levelness /orientation, Tank welds vacuum-box test, oil-penetrant test, shell roundness, peaking/banding, NDT-RT/UT/MT/PT, plumbness, alignment, settlement, hydro/pneumatic test etc.

RESPONSIBILITY: Responsible for execution of overall “quality functions” include Civil, Mechanical and E&I disciplines for the entire scope of tank farm SADARA project work.

Manage the total ‘42’ No’s, QC personnel of site quality inspection team assigned for the project construction quality control functions. Monitor QC personnel in their daily functions, Actively manage the quality team ensure that issues are addressed performance problems identified and resolved, Ensure that periodical internal/external audits are conducted and coordinate with the auditors conducted during project execution phase for the entire tank farm project,

Ensure that the field construction activities are properly implemented & records are maintained for the entire scope of SADARA Tank Farm Project.

Refer : Approved QA/QC organization chart for ‘42’ No’s, QC personnel.

ABU DHABI (UAE)

May, 2010−Sep.2011 : EMPLOYER : TEKFEN Construction & Installation Co. Inc.—(Project Const. Contractor)

DESIGNATION : QA/QC Deputy Manager … (ADCO approved)

PROJECT : Full Field Development (CDS+MOL) Project– at Asab, Abu Dhabi (UAE)

PROJECT VALUE : (CDS+MOL) Project sub-contract Value: USD225 million)

Main Contractor : Petrofac International Ltd (PIL).-EPC Contractor

CLIENT/PMT : PIL/ADCO (Abu Dhabi Company for Onshore Oil Operations)

PROJECT OWNER : ADNOC-ADCO

PROJECT DESCRIPTION:

PIL is the main contractor, awarded by ADCO for the full development of the onshore Asab oil field.

TEKFEN is a sub-contractor of PIL scope covers ‘two’ packages of FFD (Full Field Development) Project

Package (1)... Ø36” Main Oil Line (MOL) – 93 km

Package (2)... Central Degassing Station (CDS)

Package (1)… Ø36” Main Oil Line (MOL) Pipeline- 93km: – from Asab to BAB, Abu Dhabi (UAE).

Scope of Main Oil Pipeline (36"x17mm) includes Installation of line-93km long, installation of pig traps (pig launchers/receivers) & booster-pumping system.

Pipeline (long=93km, Weld Joints Qty.=7800 Nos.) mechanical inspections activities covered such as; stringing of pipes, fit-up/aligning by internal clamping, automated welding & downhill/uphill SMAW-welding, NDT of RT-ray, UT, MT, 3LPE coating, lowering, tie-in jointing & testing of cleaning, gauging, flooding, hydro-testing, swabbing, Air-drying, N2 purging, & preservation. Inspection of pipeline HOT TAPPING alignment /welding

Sheet: 6 of 10

Package (2)... Central Degassing Station (CDS) -Piping: – at Asab, Abu Dhabi (UAE).

Mechanical scope of work comprises; Total ‘10’ no’s Storage Tanks for service of Water Skimming, Flow Suctioning, Fresh Water, Fire Water and Heating Media systems, Installation of structural steel pipe rack structures (almost 22,000t), Fabrication & installation, testing pre-commissioning of plant piping(almost 19,000t), process piping, utility services, U/G-GRE Fire water system. Variety of piping sizes up to Ø48” heavy wall CS, LTCS, SS, DSS, SDSS, Nickel base, Copper base, Inconel-cladded Alloy steels. Carry out piping NDT activities such as VT, RT, UT, MT, PT, PMI, PWHT, Hardness, AUT (TOFD, Phased-Array)

RESPONSIBILITY: Manage the total ‘48’ No’s, QC personnel of site quality inspection team and all subcontractor’s quality team assigned for the project construction quality control functions. Monitor the project NCR, CAR, PARs & expedite their close out. Confirm periodical internal/external audits conducted as per the formal audit schedule issued by the client and coordinate with auditors during the audit & expedite to closeout to their NCARs. Coordinating day-to-day quality control activities includes civil, mechanical and E&I disciplines for the entire CDS (Central Degassing Station) & MOL (Main Oil Line) jobs.

Refer: Approved QA/QC organization chart for ‘48’ No’s, QC personnel.

INDIA (HOME COUNTRY)

Jul. 2008− May. 2010 : EMPLOYER : Mott MacDonald Consultants (India) Pvt. Ltd. (MMCI) --- PMC

DESIGNATION : Sr. QA/QC Engineer—PMC … (HPCL approved)

PROJECT : Black Oil Terminal Project – at HPCL-Visakha Refinery, Vizag, India.

Main Contractors : Arun Fabricators (Arun Excello Group).–Project Const. Contractor

Vijay Tanks (P) Ltd. – Storage Tanks Construction Contractor

Larsen & Toubro Ltd. – Electrical/Automation Contractor

CLIENT/PMT : MMCI/HPCL (Hindustan Petroleum Corporation Ltd.)

PROJECT OWNER : HPCL (Hindustan Petroleum Corporation Ltd.)

JOB DESCRIPTION:

Black Oil Terminal Project is an expansion project of Visakha-Refinery meant for production of EURO-IV grade fuel. The terminal handles products FO-180/380/500, Bitumen, LVFO, LDO and Lube Oil etc.

Overall project scope of work contain ‘26’ no’s Storage Tanks, ‘7.2’ km AG-pipelines, UG-cement-lined

fire-water line piping, utility service piping, Variety of process service piping,

Installations of equipments (i.e.: vessels, pumps, compressors, heaters, module skids etc.),

Installation of structural steels like… Canopy Structures, pipe-rack structures, platforms, shelters,

Open-grid floors, Truck loading Gantry, Wagon loading Gantry, Pump Houses etc.,

Civil works of Tank foundations, concrete framed structure of tank-bund-walls, Substation buildings,

MCC buildings, internal roads, drainage systems, pits, manholes and other general earth works.

E&I works such as;… Electric traced tubing system; CP system, metering instruments… like DCV, Mass

Flow Meter, Tank Body and Header Line Valve Automation, Weigh-Bridge system, Truck/Wagon

Loading metering/control system etc

Storage Tanks Inspection Activities (‘26’nos.): '24' no’s Dome-roof Oil Storage Tanks +'2'no’s Cone-roof FW storage tanks, sizes from Ø10m to Ø30m ranges done by jacking method of construction.

Monitor overall quality functions EPC-contractor’s activities include the tank stage-inspections of that; Verification of tank foundation for Elevation/levelness /orientation, Tank welds vacuum-box test, oil-penetrant test, shell roundness, plumbness, peaking/banding, tank-alignment, hydro-pneumatic test, settlement test etc.

RESPONSIBILITY: I was assigned as Sr. QA/QC Engineer (PMC) to work on behalf of company-HPCL, Execution of PMC-QA/QC role of quality surveillances & overseeing the EPC-contractor’s construction activities & their quality system/documentations comply with the company quality requirements.

Review and commenting on project specific procedures/ documents & inspection records submitted by the contractor, Conduct on-site quality meetings as required. Monitor the contractor site QC personnel in their daily functions, Participate in management meetings, Monitor day-to-day EPC contractor quality control activities (i.e. mechanical, Civil and E&I works) to ensure that all stage inspections are carried out in accordance to the project QCPs/ITPs/drawings & specification.

Sheet: 7 of 10

KUWAIT

Jul. 2005− Jun. 2008 : EMPLOYER : KHARAFI NATIONAL–Kuwait — (Project Const. Contractor)

DESIGNATION : Sr. QC Engineer-Piping … (KOC/EQUATE approved)

Project-1 (Jul.2005– Mar.2007)

PROJECT : Facility upgrade & Re-location of UG process piping for '9' GCs – KOC

Main Contractors : Petrofac International Ltd. (EPC Contractor)

CLIENTs/PMTs : KOC/AMEC

PROJECT OWNER : Kuwait Oil Company (KSC), Kuwait

JOB DESCRIPTION: This Facility Upgrade Project covered seven oil gathering centers (GCs 3, 4, 6, 7, 8, 21 and 23) and two gas booster stations (BS140 and BS150).

This project was intended to improve the operational safety of the existing oil and gas production facilities, as well as to install new facilities in order to enhance the oil and gas production capacities.

`Scope of work comprise series of modifications, relocation of all underground hydrocarbon lines to above ground, replacement with more efficient new gas & condensate recovery units, replacement of selected electrical cabling, incorporation of new fire/gas monitoring systems and incorporation of new emergency shutdown systems.

RESPONSIBILITY: Initially I was assigned for responsibility for execution of overall “quality functions” on piping spool fabrications carried out at the sub-contractor (ABJ Engineering) workshop facilities, almost piping Qty.=180000 weld joints and ‘1’ million inch diameter, piping tie-ins between existing and new facilities Qty.=5,500. After completion of the piping fabrication stage; I was assigned as lead QC Engineer; responsible for all stage inspection controls of piping installation & testing of GC3, GC4, GC6, GC7, GC8 for the Facility Upgrade Project.

Project-2 (Mar.2007– Jun.2008)

PROJECT : Kuwait Olefins-2/Ethylene Glycol-2 (OL2K-EG2) – EQUATE (Expansion Phase-II)

Main Contractors : World Service Italia (Foster Wheeler) (EPC Contractor)

CLIENTs/PMTs : EQUATE/Flour-Daniel

PROJECT OWNER : EQUATE Petrochemical Co. (K.S.C.C), Kuwait.

JOB DESCRIPTION: Foster Wheeler Ltd.-S.p.A., has been awarded as EPC contractor, whereas Supervision contract by The Kuwait Olefins Company ("TKOC") for a grassroots ethylene-glycol unit (EG2 Project). The EG-2 unit is a critical part of the OL2K Program, at capacity of 600,000 MTA of EG.

This OL2K-EG2 project Scope of work includes '2'no’s Fire-water storage tanks, vessels, vessel-internal, pumps, compressors, reactors, generators, heaters, heat exchangers, Coolers, Module/skids etc, and piping of inter connecting process service systems, Flare piping system,, utility-piping, GRE piping, heater-tubing, fire water lines and drain system.

RESPONSIBILITY: I was assigned as lead QC Engineer; Role of responsibilities includes all stage-wise inspections on piping installation, welding, NDT, testing, punch-listing & mechanical clearance activities of various piping process service systems, flare piping system, utility piping system like; steam service lines, open drain/closed drain lines, portable water lines, Fire Water lines etc. Monitor QC personnel in their daily functions, Monitor day-to-day quality control activities ensure that all quality functions perform parallel to construction activities without delay,

KUWAIT

Jan. 1998− Jun. 2005 : EMPLOYER : AL-GHANIM & NASS Cont. Co. WLL.–Kuwait — (Main Contractor)

DESIGNATION : Sr. QA/QC Engineer (Head QA/QC dept.) … (KOC/KNPC/EQUATE Approved)

PROJECTs : Below listed contract jobs for KOC, KNPC, EQUATE, PIC… companies in Kuwait.

CLIENTs/PMTs : KOC, KNPC, EQUATE, PIC, companies in Kuwait.

PROJECT OWNERs: Kuwait Oil Company (KOC), Kuwait National Petroleum Company (KNPC),

Petrochemical Complex (EQUATE), Petrochemical Industries Co. (PIC)

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JOB DESCRIPTION: Refer to below listed Projects for KOC, KNPC, EQUATE, PIC, companies in Kuwait..…

Nature of contract jobs mainly: Fabrication/Installation of a variety of Piping CS, LTCS, SS, DSS, SDSS, Nickel base, Copper base Alloy steels of process piping, RT/RP piping, heater-tubing, heat exchanger’ re-tubing etc. Cross-country Pipelines such as; oil/gas pipelines, crude oil flow lines, Pig-traps (pig launchers/receivers), Drip Barrels etc. Structural steels such as; pipe-supports, pipe rack structures, platforms, shelters/stores & various miscellaneous steel structures including sheet metal HVAC-duct system; Installation of equipments such as.. Vessels (columns, separators, reactors), vessel-internals, pumps, compressors, generators, heaters, Heat Exchangers, Coolers, Modules etc

RESPONSIBILITY: 7 years as Section In-charge of quality department,… Reporting to the General Manager and responsible for execution of all projects’ QA/QC functions such as; initiation of quality assurance control systems, development of quality control procedures & ITPs, development of weld control procedures of WPS/PQR, WQTR, arrangement



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