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GAURAV SONI

E-Mail: adhufk@r.postjobfree.com

PRESENT ADDRESS: PERMANENT ADDRESS:

FLAT No.: 1310, S/O- Mr. P. C. Soni, # H – 425, Phase – 1, K.M. trading building, Mohali, Punjab, India.

Sheikh Rashid Bin Humaid Al Nuaimi Street, SKPE ID: gauravsoni85 Ajman, UAE PASSPORT NO: Z3392833

Phone: +971 - 567108085 DRIVING LICENSE NO.: 635519 (UAE) CORE KNOWLEDGE & SKILLS

Benefit Analysis Inspection Management Quality Plan Quality Assessment Scope Management Quality Assurance Risk Management Quality Management Conflict Resolution Supplier Management Change Management Supplier Audit Cost Management Root Cause Analysis Procedures Qualification EXPERIENCE SUMMARY: 11+ years

• Last worked with Frick India Limited – Faridabad, India in the field of pressure vessels, heat exchangers, condensers, evaporators etc as a Quality Engineer (November 2019 to May 2020).

• Worked with Exterran (Belleli) Energy FZE – Hamriyah Free Zone, Sharjah, UAE in the field of pressure vessels, tanks, structures etc as a Quality Engineer (September 2015 to February 2019).

• Worked with Godrej & Boyce Mfg. Co. Ltd in the field of pressure vessels, columns and heat exchangers as Assistant Manager (March 2012 to August 2015).

• Worked with Jindal Saw Ltd (From 02-08-2010 to 06-03-2012) in the field of pipe welding division as an Executive.

• Worked with Metlonics Pvt. Ltd. (From 05-08-2009 to 20-03-2010) as an Engineer. CERTIFICATION

• Lead Auditor for Quality Management System ISO 9001:2015 (IRCA APPROVED)

• Lead Auditor for Environmental Management System ISO 14001:2015 (IRCA APPROVED)

• Lead Auditor for OHSAS ISO 45001:2018 (IRCA APPROVED)

• CSWIP 3.1 – Certified Welding Inspector

• NDT Level II in RT, UT, MT, PT.

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FRICK INDIA LIMITED

Frick India Limited was incorporated as a public limited company in 1962. Frick India manufactures pressure vessels for various applications. The company has in-house facilities to design, manufacture and fabricates pressure vessels of any capacity suitable meeting the National Standards and TEMA and ASME section-8.

JOB PROFILE: - QUALITY ENGINEER

• Maintaining the highest quality standards of all products by review and improvement of quality control procedures to implement various requirements of international standards like ASME, ASTM and ISO etc.

• Review of contract documents to identify and comply with any special welding and quality requirements.

• Review supplier’s procedures, ITPs and other documents.

• Conducted supplier audits before and after their selection.

• Ensure appropriate quality and quantity of supplier's quality staff assigned to the project.

• Confirm adequacy of supplier’s plans, procedures, processes and documents.

• Qualify WPS, PQR, and WPQ as per codes and clients requirements.

• Maintain quality assurance staff job results by coaching, counseling and disciplining employees, planning, monitoring and appraising job results.

• To control, direct, supervise monitor and guide the day to day application of quality management to all project activities.

• Promote quality awareness throughout the project, prepare and maintain project quality plan, surveillance programs and other quality procedures and tools and ensure their successful implementation across the project.

• To provide oversight on plan and co-ordination of customer /third party participation in inspection and testing.

• Effective and careful closure of non-conformances by properly reviewing the CAPA etc.

• Daily inspecting weld quality at all welding platforms, for different materials.

• Manage resolution of quality issues and monitor quality performance in company and at suppliers’.

• Training and sharing knowledge related to welding inspection, processes and tools etc.

• Contribute to team effort by accomplishing related results that are needed. EXTERRAN (BELLELI) ENERGY FZE

Exterran was formed in 2007, having its headquarter in Houston, Texas - USA, is a worldwide market leader in oil and gas production equipment, natural gas compression, produced water treatment solutions, and gas processing and treating. It has range of equipments such as reactors, columns, pressure vessels, heat exchangers etc. JOB PROFILE: - QUALITY ENGINEER

• Study specifications for the requirements of the project and plan accordingly.

• Conduct supplier audit and verify the documents, before and after selection.

• Qualify supplier as per client or project and own company requirements.

• Coordinate for new part and supplier documents, and visit to supplier premises to sort over quality problems.

• Monitor supplier’s part performance as per approved ITP (Inspection and Test Plan).

• Detail study of purchase order, drawings and ITP. Job allocation to suppliers according to the skill, manpower and quality of work.

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• Review purchase requisitions and design documents for ensuring all quality requirements have been mentioned.

• Prepare, review WELDING BOOKS, PWPS, WPS, PQR and procedures according to client’s needs and codes.

• Qualify procedures and interact with TPI like ABS, LRA, EIL, DNV, TUV etc.

• Review WPS, PQR and quality procedures etc. of supplier before forwarding to client for approval.

• Conduct root cause analysis of non-conformances and follow-up for their timely closures.

• Prepare and maintain documentation of defects observed or non-conformances captured.

• Review the corrective and preventive actions for the non-conformances.

• Stringently examine and evaluate non-conformances record of suppliers.

• Inspection of weld quality at welding stations.

• Arrange for client inspection at supplier premises.

• Timely and cost effective resolution to client’s queries.

• Handle jobs for consultancies like Tecnimont, Hitachi, Linde, Bechtel, Shell, PDO, ADCO, Tayseer, KOC etc.

• Manage project as per approved quality budget by optimization of resources & minimizing rejections at each phase.

• Handle audits of ASME, ISO and Saudi ARAMCO etc.

• Witness testing of test specimens in laboratory.

• Attend all meetings and conferences related to project. GODREJ & BOYCE MFG. CO. LTD

Godrej Process Equipment is a leader in fabricating unit static equipment for process industries. Established in 1976, Godrej Process Equipment manufactures the entire range of process equipment for end-users in core industry segments like Refineries, Petrochemicals, Fertilizers, Oil & Gas, Chemicals, Pharmaceuticals and Power around the world. JOB PROFILE: ASSISTANT MANAGER

• Prepare PWPS, WPS, PQR and WPQ according to client’s needs and codes.

• Perform daily regular inspection of different types of welds.

• Repair analysis, failure investigation & report submission.

• Use different techniques like WHY-WHY analysis for finding non-conformances.

• Conduct supplier audits before and after awarding the job.

• Review supplier quality documents like ITP, WPS and PQR etc. and submit to client.

• Ensure proper evaluation and resolution of non-conformances by reviewing the corrective and preventive actions.

• Communicate all departments about the non-conformances and jointly close them.

• Check the effectiveness and efficiency of the implemented corrective and preventive actions for the respective non-conformances.

• Compliance of welding requirements through spot checks at all welding stations on shop floor.

• Monitoring of welding consumable use.

• Handle audits conducted by various external or internal agencies.

• Handle third party inspection agencies- Lloyds, ABS, EIL, TUV, BVIS etc.

• Proficiency in ERP system- BAAN & Welding software- WELDSPEC.

• Shop floor monitoring & weld repair analysis.

• Responsible for fit-up and welding inspection of any products related to fabrication works.

• Visual inspection of welding.

• PWHT of piping and vessels.

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• Client /TPI coordination for inspection.

• Repair /rectify the defects found in radiography/visual tests.

• Conduct training programs for welders on welding skills.

• Prepare documents folder as per approved quality plan (QAP) and weld control sheets.

• Inter departmental co-ordination and communication. JINDAL SAW LIMITED

Jindal SAW Ltd. is the flagship company of the US $ 12 billion O.P. Jindal Group. It is one of the country's largest producers of SAW pipes, which is widely used in the energy sector for the transportation of oil and gas.

JOB PROFILE: EXECUTIVE

• Welding process planning, execution & control.

• Prepare WPQ as per client’s needs and codes.

• Repair defects found.

• Prepare daily/weekly/monthly welding report.

• Daily perform weld visual inspection.

• Follow up with NDE team for inspection reports and other documents for client’s approval.

• Check final dimensions.

• Calibrate all welding equipments on time.

• Prepare welder performance record and daily working record.

• Attend 2

nd

& 3

rd

party welding inspection.

• Verification of materials, material receiving inspection prior to release for fabrication.

• Prepare QA/QC documents related to fabrication and Inspection.

• Verify material specifications as per technical data sheet.

• Daily monitoring of welding quality of pipe in all plant & maintain the database for repair, cutoff and rejection related to welding.

• Root cause analysis of the defects that are coming. METLONICS PRIVATE LIMITED

Metlonics is one of the leading manufacturer of high safety critical fabrications and press jobs for rail cars/bogies, automotive, construction/recreational and the agricultural industry. JOB PROFILE: ENGINEER

• Lead and manage a team of around 50 workers including welders, fitters, helpers and heavy machinery operators etc. to carry out the welding activities.

• Visual inspection of structural members fit up and welded joints.

• Visual testing of each joint and preparation of weld visual reports for reviewing by TPIs.

• Ensuring calibration of welding machines, inspection tools etc.

• Maintain welder performance record and daily working record.

• Liaise with third party welding inspection.

• Daily monitoring of welding quality.

• Providing technical know-how to welding supervisors/welders related to different techniques of welding based on joint configuration.

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SKILLS

• Operational know how of different grade of materials like carbon steel, stainless steel etc.

• Knowledge of different type of welding as GTAW, SMAW, SAW, FCAW, GMAW etc.

• Knowledge of different codes like ASME Sec IX; ASME Sec 2 Part C.

• Knowledge of NDT tests as radiography, dye penetration, UT, MT etc.

• Knowledge of destructive and non - destructive testing.

• Welder and welding qualification process from ASME. EDUCATION

S.NO. DESCRIPTION YEAR UNIVERSITY DIV. PERCCENT

01 Matriculation 2001 CBSE Ist 60.60%

02 10+2 (NON-MEDICAL) 2003 PSEB Ist 66.0%

03 Diploma in Welding Technology 2006 SLIET Ist 72.0% 04 B.E Mechanical 2009 Punjab Technical

University

Ist 63.0%

SOFTWARE PROFICIENCY

• SAP – working knowledge.

• MS office, excel, word.

• Auto - CAD

• BAAN

• Weld-spec

PERSONAL INFORMATION

• Date of Birth : 05/06/1985

• Sex : Male

• Marital Status : Single

• Language Known : English, Hindi, Punjabi

• Hobbies : Outdoor sports, listening songs, movies, exploring new cuisines I hereby, declare that the above furnished information is true and correct to the best of my knowledge. Gaurav Soni

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