Ahmed Mohammed Abdelfattah

General Information:

Tel # 1: +201********* Tel # 1: +201********* Year Of Birth: 1986

Email: adhtn3@r.postjobfree.com Address: 6th Of October City, Egypt

LinkedIn URL: https://www.linkedin.com/in/ahmed-abdelfattah-msc-787a99a3

Brief:

I have 12 total year of experience in the field of Quality assurance and food regulatory compliance

I have worked in many industries include plastic packaging materials, paper packaging materials, meat processing, vegetables processing, Bakery and souses.

I have master degree in meat hygiene. Master study include HACCP and ISO 22000 case study in meat processing factory.

I am well experienced in Management systems AIB, BRCGS Food, BRCGS Packaging, ISO 9001, EMS 14001, OH&S 45001, ISO 22000, FSC and HACCP

I am well experienced in the following international regulations: EU 10 / 2011, REACH, 21 CFR, 60 CFR, California Proposition 65, EPA, TSCA, ROHS, CONEG, Food additives EU 1333 /2008, OSHA, GMP EU 2023 / 2006, EU 1935 / 2004, Chinese standards GB4806.6-2016 & GB4806.7-2016.

I am well expert with Six Sigma tools and methodology.

I have deal with many nationalities and cultures

Education Background / Training Courses:

Master’s Degree in Veterinary Medicine

Cairo University, Egypt 2013: 2016

Major: Meat Hygiene

Subject: Improvement of food safety of ready to eat processed poultry products

My master theses study include massive and valuable practical work about ISO 22000 / HACCP case study in one of the largest food factories in Egypt. For more details, you can check Website of Cairo University Follow hyperlink

I was lucky that the my theses supervisor were Prof. Munir Hamdy and Prof Amal Al-Shereef who were reputable certified lead auditors and consultants in Egyptian Organization Standardization EOS

Bachelor Degree in Veterinary Medicine

Zagazig University, Egypt, 2003: 2008

Grade: Good

AIB, Training for three days by AIB international organization, Apr 2019

BRCGS Packaging Issue 6, Training for three days by SGS, Feb 2020

EMS 14001: 2015, Certified Lead auditor course by SGS for five days, Feb 2019

OH&S 45001: 2018, Certified Lead auditor course by SGS for five days, Mar 2019

IRCA Certified ISO 22000: 2005 Lead auditor course by CMC for five days, Apr 2011

HACCP, training for five days by regional centre of food safety, Mar 2010

Six Sigma, self-study, I have read so many case studies, implement it by myself

Presentation Skills, training for two days by Dr Ibrahim Alfiky, Aug 2009.

Communication Skills, training for three days by EDGE centre, Jul 2018

Emotional Intelligence, training for three days by Inspire centre, Jun 2019.

Food processing / preservation technologies, academic training for 12 sessions

Achievements / Recognitions:

Implementation of AIB standard in Flex Egypt Company:

Within 45 days of time documentation needed for system implementation completed, the training and GAP audit finished, this commendable job to implement any new standard within this short period

Final certification audit done within 7 months of start time, we succeed and get 850 marks against 1000 total marks

Implementation & first time certification of ISO14001 & 45001 in Flex Egypt Company:

I have done many meetings, discussions and brain storming with all departments to set new SOPs, amend and rewrite our existing company SOPs to match the new standards, I have followed implementation of agreed SOPs with concerned persons, I have done internal audit against the new standard requirements, I have follow the implementation / effectiveness of the corrective actions agreed to prevent recurrence of raised non –conformities, I have arranged with SGS certification body for the final audit, I have shared in designing and implementation of safety signage

Implementation & first time certification of ISO 22000 in Japan Food Solutions Company (JFS):

Japan food solution company is Egyptian company specialized in processing of vegetables, its export its products to European and Japanese markets

I act as a consultant to JFS company, I have done many meetings, discussions and brain storming with all departments to set new SOPs, amend and rewrite our existing company SOPs to match the new standards, I have followed implementation of agreed SOPs with concerned persons, I have done internal audit against the new standard requirements, I have follow the implementation / effectiveness of the corrective actions agreed to prevent recurrence of raised non –conformities, I have arranged with URS certification body.

Implementation & first time certification of ISO 9001 and OH&S 45001 in GECO Group Company:

GECO Group is a Housekeeping supplier of Cairo International Airport

I act as a consultant to GECO group company, I have done many meetings, discussions and brain storming with all departments to set new SOPs, amend and rewrite our existing company SOPs to match the new standards, I have followed implementation of agreed SOPs with concerned persons, I have done internal audit against the new standard requirements, I have follow the implementation / effectiveness of the corrective actions agreed to prevent recurrence of raised non –conformities, I have arranged with Cyprus Certification Company body.

Providing training about food safety issues and management systems to fresh graduates and juniors through charity association or friendship relationship.

Employment History:

Section Head Quality Assurance & Regulatory compliance (Reported to Ass. GM)

Apr 2017: Present

Flex P Films Egypt S.A.E, a part of UFLEX LTD international

6th Of October City, Egypt,

Duties:

1-Maintain regulatory compliance of company products

a.Ensure compliance of the products to standards in all European Union and USA with providing objective evidence for compliance. (food and environmental safety)

Ex. I am well expert in the following regulations EU 10 / 2011, REACH, 21 CFR, 60 CFR, California Proposition 65, EPA, TSCA, ROHS, CONEG, Food additives EU 1333 /2008, OSHA, GMP EU 2023 / 2006, EU 1935 / 2004, Chinese standards GB4806.6-2016 & GB4806.7-2016.

b.Follow up regularly updates in regulations (websites, participation, conferences, consultation)

c.Arrange with third party LABs to conduct testing of our product to confirm product compliance.

d.Review test reports released from third party LABs (Specific migration, over all migration, chemical content, Net chloroform extraction, etc)

e.Write, approve and release of certificates and declaration of compliances

f.Review certificates of compliances regularly and amend it in case of any change in product recipe or publishing of new decisions or updates in regulations.

g.Update specifications of raw materials to include new requirements defined in regulations

h.Ask suppliers for certificates /evidences of compliance to regulations, review their certificates to ensure compliance of raw materials

i.Use information received from suppliers to conduct required testing to prove compliance of our product.

2-Maintain company management systems (BRC, QMS, EMS, OH&S, AIB, HACCP)

a.define annual internal audit schedule and teams on all company departments,

b.conduct internal audit on all departments,

c.maintain the records of internal audits,

d.follow up corrective action plans to prevent recurrence of any NCR,

e.prepare reports about efficiency of internal audit and corrective actions to be discussed during management review meetings,

f.conduct hygiene audits monthly, give score and follow up corrective action plans to maintain standard high hygienic environment during production

g.arrange for management review meetings

h.communication with all departments to prepare the inputs of management review meeting

i.manage speakers during management review meetings

j.document control

k.Training of employees about internal audit skills and good hygienic practices

l.Design and review HACCP system in the company

m.Establish, record and review occupational safety hazard identification and assessment

n.Establish, record and review environmental aspects identification and assessment

3-Supplier quality assurance

a.Issue, review and update of internal specifications of raw materials in light of requirements of regulatory authorities and our company requirements

b.Arrange and conduct audits on our suppliers to ensure their compliance with our requirements.

c.Send, receive and review our supplier self -assessment questionnaire

d.Approve our suppliers in light of out puts of our audit report on them, their self-assessment, certificates received from them.

e.Annual evaluation of our suppliers for regulatory compliance aspect.

4-Custodian of Six Sigma projects in the company

a.Prepare reports, analysis and charts about productivity, line capability, B Grade, waste, right first time, customer satisfaction, customer complaints and stock

5-Customer focus & complaints analysis

a.Reply to customer questionnaires

b.Represent the company in second party audits by our customers.

c.Receive, study and communicate customer needs (regulatory) to other departments

d.Analysis of customer complaints

6-Maintain certificates of the company

a.Communicate with third party certification bodies to arrange to the certification audits

b.Guide the auditors during the audit

c.Establish corrective action plan to treat the NCs raised from the third party audit and communicate it to the certification body with evidences

Quality Assurance Supervisor June 2015 : Apr 2017

Al-Shourouk for Modern Printing and Packaging,

Al-Obour City, Egypt

Duties:

1-Represent the company in many external audits from certification bodies and multinational companies as MARS, UNILEVER, HIENZ, GSK, SANOVI, and DABUR.

2-Internal auditing on the establishment against the requirements of BRC/IOP, ISO 22000, ISO 9001, OHSAS, ISO 14001, HACCP, Codex Alimentaries and Social accountability (SA8000, 4 pillars, URSA)

3-Following up the corrective actions to meet the requirements of our clients and certifications bodies

4-Following up the GMP, GHP and 5S

5-Custodian of cleaning and pest control processes.

6-Documentation control

7-Test the ability of the establishment for traceability and recall of our products and raw materials

Quality Control & Assurance Head Jan 2011 : June 2015

MOMEN Group (plants of meat processing, vegetable processing, sauces and bakery)

Al-Obour City, Egypt

Duties:

1-Audit our suppliers of raw materials (abattoirs, farms of vegetables, starch, Soy bean, other additives)

2-conduct internal audit on all departments,

3-maintain the records of internal audits,

4-follow up corrective action plans to prevent recurrence of any NCR,

5-Part of HACCP team responsible for establishment of HACCP system in the company

6- Conduct hygiene audit

7-Represent the company in third party audits by certification bodies and second party audits by customers

8-Conduct microbiological laboratory testing of samples

a.Sampling (swaps, raw materials, final product, water)

b.Preparation of samples for testing

c.Cultivation of samples in different media (Violet Red Agar, XLD, MacConky Agar, Plate count agar)

d.Count of bacterial growth on the medium

e.Issue test reports

f.Evaluate testing results against internal and international specification of microbiological quality

9-Training workers for GMP and GHP

Quality Control Supervisor Oct 2008 : Jan 2011

MOMEN Group (plants of meat processing)

Al-Obour City, Egypt

Duties:

1-Monitoring quality of product at all production steps to assure compliance with internal and customer specifications (SHAWERMA, BURGER, KOFTA, SALAMI, PEPRONI, PANEE, LUNCHON, FRANKFURTER, FAHITA, FERMENTED PRODUCTS, TAWOOK, TENDER, SCALLOP, STEAK)

2-Designing and Measuring of (KPIs) to detect the performance of other departments in the production process (quality, engineering and production), for example measuring (right first time, defected product, rework at each step, product waste at each step, packaging materials waste, raw materials waste, planned down time (cleaning, setting, changeover), unplanned down time as machines breakdowns, microbiological quality and other keys performance indicators (KPIs).

3-Suggestion and performing corrective actions in case of deviation in any quality concept.

4-Writing reports about quality issues in forms of excel power point and word.

5-Insertion of all quality management aspects in ERP systems as ORACLE, SAP, EFI as I can insert quality tests, insert specifications, manage ERP decisions as rejection, acceptance, acceptance with variance, hold and quarantine, insert product formula.

6-Using ERP systems to export quality reports as number of defected samples, RFT products, defected product, etc…..

7-I can act the referee role between financial and production departments as I can review ERP raw materials inputs and out puts to assure their compliance with the actual reality after exclusion of wastes during production and cooking, etc…

Language skills:

Arabic: Native language, fluent reading, speaking, listening and formal Email writing

English: Second language, fluent reading, speaking, listening and formal Email writing

Computer skills:

Microsoft Office: Professional in Excel, Power point and Word

ERP Systems: Professional in ORACLE (Modules of QUALITY, PRODUCTION, PURCHASE and Complaints)

Other skills:

Risk Based Thinking, Communication Skills, Leadership, Team Work, Analytical Thinking, Hard Working, Good Listening, Presentation skills, Negotiation

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