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Design Engineer Engineering

Location:
Belgaum, Karnataka, India
Posted:
November 14, 2020

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Resume:

SHELDON DSOUZA

Email: mailto:adhtfb@r.postjobfree.com Phone: (M) +91-910*******

Mechanical Design Engineer with domain expertise in Aero Engine, Downhole Drilling Equipments, Industrial Pump, and General Engineering machine Design, Modeling & Detailing of Medical and Electronic devices.

PERSONAL PROFILE

I am a hardworking, self-motivated, ambitious individual with 9+ years of Mechanical Design experience who is ready to work in a new and challenging environment. I am always looking for ways of improving my knowledge and skills. I can adapt to different work situations. As a graduate with 9+ years’ experience in mechanical engineering and 4 years of Gas Turbines, I thrive at working within a team or individually to achieve objectives on time.

Alongside the Engineering experience I have a strong team ethic & a confident persona that provides a solid & stable background for ongoing relations with existing customers as well as building new relationships.

EDUCATIONAL CREDENTIALS

B.E (Mechanical) from MMEC VTU, Belgaum

Diploma (Mechanical) from Govt Polytechnic DTE Karnataka.

S.S.L.C St. Paul’s High School, Belgaum.

SOFTWARE TOOL PROFICIENCY

SolidWorks, NX Teamcenter, Pro-E Creo, SAP, SolidEdge, AutoCAD, CWI Enovia PDM, SolidWorks EPDM, MS Office, KANBAN, WEBEX etc

KEY SKILL SET:

CAD specialist, Complex CAD modeling/detailing, Structural modeling, Weldments detailing, Sheet metal modeling/detailing, fixture design, Casting /Forging modeling, sound GD&T knowledge, creation of EBOM/FBOM Design assessment and product documentation, DFM/DFA, metal injection mold design, coordination with internal and external stakeholder, collaborate with vendors and suppliers to achieve design system intent requirement.

Knowledge and work experience on ECN (Engineering change management /control); ECR

(Engineering change Record), DAR/DRA (Design Alteration Request), TAD/TAR (Technical acceptance document/Record), CONCESSION for design acceptance for part manufacturing support.

Familiar with manufacturing process like FAIR & PPAP.

Familiar with and hands on experience using data management tools like SAP, PLM, PDM, EPDM, KANBAN, CWI etc

Good understanding of engineering standards ASME, ASTM, ISO, JES etc

Effective technical, problem-solving and interpersonal skills.

Sound knowledge of engineering fundamentals and GD&T.

Concept modelling and critical thinking based CAD modeling/ detailing.

Team working, communication and leadership skills. PROFESSIONAL EXPERIENCE

Worked at QuEST Global Engineering, as Lead Engineer Jan -2011- till date

Involved in Design and Development support for Halliburton Technology, USA. (2013-2016)

DAR (Definition Alteration Request) work package for Rolls-Royce(2016-2020)

Worked for Tooltech (India) Pvt Ltd, Pune as Jr.Design Engineer.

AUG-2010 to DEC-2011

Product development for Industrial and General Engineering. Onsite Experience:

Halliburton USA.

Role: Onsite Coordinator

Location: Houston, TX USA.

Duration: 12th Oct 2014- 22nd Feb 2015

Rolls-Royce, UK.

Role: Onsite Technical Coordinator

Location: Derby UK

Duration: Jan 2017 to Feb 2020

DAR Engineer (Design Alteration Request) Onsite Tech Coordinator: Jan 2017 Main responsibilities:

Quoting individual task and defining the scope of work.

Reviewing technical queries with the customer

Investigating changes to technical drawings on the Rolls-Royce Civil large engines

Process development.

Incorporate drawings alterations within NX, Formtek and CADD5.

Investigate parts in Teamcenter (TCE)

Complete 2/3 dimensional tolerance studies; apply GD&T where applicable.

Communicating technical issues to the customer.

Reviewing whether the work is suitable to export outside of the UK.

Identifying training needs and providing training where necessary

Monitoring budgets and deliveries.

Communicating technical issues and delays to the customer.

Managing the distribution of work across sites.

Presenting reports on the findings of the tolerance studies.

Investigating non-conformance through creation of complex tolerance studies in NX

Managing the distribution of work within the team.

Assessing manufacturing non-conformance against design intent and investigated design intent impact

Apply correct CDG processes, procedures & techniques.

Manage Civil DAR Inbox and assign DARs to offshore team

Technical investigation and drawing incorporation to release.

Provide technical guidance to both onsite and offshore team.

Plan and line up technical specialists for approvals

DAR archiving and central database management

Update trackers and keep customers updated on progress Other Projects at QuEST:

Oil & Gas Design

Client : Halliburton, Sperry Drilling Services, USA Tools Used : SolidWorks 2012, AutoCAD 2011.

Responsibilities:

Product Design and Development of Drilling Tools (Drilling Optimization) and Equipments.

Development and Services of Mud Motors, Geo Pilots & Turbo Drills.

Providing technical solutions for issues occurring in the drilling tools during operations in form of RTA Engineer (Request For Technical Assistance).

Work on drafting request generated in the workflow and complete on time deliverables.

Updating current inventory and making record of changes.

Releasing TECHFAX to inform districts about major design changes.

Preparing Assembly/dis-assembly procedure manuals.

Creating Build sheets and Repair & Maintenance bulletins and documents.

Interaction with client, distribution of work to team, follow-up, QC of various tasks.

Freezing design changes as per client requirement & preparation of parts & installation drawings.

Working in PLM environment, a web interface that controls the life cycle of complete Halliburton products.

Industrial Centrifugal Pump

Client : Ebara, Japan

Tools Used : SolidWorks 2012

Responsibilities:

Design and modeling of Centrifugal Pumps and Various Industrial Pumps & Casing

Input is in the form of 2D sections & reference models of existing parts.

Scope of our work is to develop complete Pump Assembly given the inputs & the entire cad modeling(Majority of these are complex casting models)

Adhering to customer standards i.e. JIS Standards. Providing documents and outputs as per the standard.

Engineering changes & concept development as per requirement.

Critically checking the quality of the parts for functionality, manufacturability, assembly, interferences etc.

Connectors and Manifolds

Client : Danaher Corporation, Gems Sensors and Controls Tools Used : SolidWorks 2013, Co Create

Responsibilities:

Design and development of various parts and products like pressure switches, flow switches, miniature solenoid valves, liquid level control units etc.

Interaction with client, follow-up, QC of the project.

Inputs study for scope understanding, understanding the requirement modeling & detailing as per client requirement.

Adapting to ASME standards.

SPM Design, for P&G

Client : P&G, USA

Tools Used : SolidWorks 2013

Responsibilities:

Design of SPM (Special Purpose Machines) product based machines.

Understanding the inputs and its functional working of the machine & Part Modeling, Assy. Modeling in SolidWorks.

Changing the functionality of the machine depending on product changes.

Development of MSU (Modular Speed Up) Stations for Duracell, Cell Manufacturing set up.

Client interaction, onsite coordination and freezing of new design concepts, brainstorming for new solutions etc were key activities in this project. Tooltech Global Engineering- Pune (Aug 2010 to Dec 2011) Projects Includes:

Windmill Towers, Parafold Towers, CA –USA (Design of Folding towers- Structural design)

Cooling system – Aavid Thermalloy- Pune (Design of electronic cooling system heatsink for various electronic gadgets)

Perimeter Fencing Machine – DRDO Pune (Design and packaging of fencing truck) Major Manufacturing Projects:

Directional Drilling Mechanical components for Oil&Gas.

Design Alteration Request, Concessions Technical Support & Coordination Rolls Royce (Aero Engines-Compressors)

Flow control Valves, Forbes Marshall, Pune

Building Facades, Scandglass, Sweden

Subsystem Design Experience at Tooltech Global:

Client : DRDO, Pune

Tools Used : SolidWorks

Project Name : Perimeter Fencing Machine

Design and development of Fencing Equipment used during warfare.

Understanding technical applications and requirements.

Data assortment, Develop robust designs from new, special, or existing products that can be produced economically and according to established project timelines.

Liaise with various Vendors and suppliers and engineering specialists on regular basis.

Coordinate with other engineering departments working on other sites.

Engaging in all phases of product development, including concept, architecture, documentation, design, prototype, test, supplier interfaces, manufacturing introduction and service support.

Prepare module level models for assembly space constraint analysis.

Prepare problem reports to share with other departments.

Prepare using 2D and 3D CAD software mechanical models and drawings, detailed drawings and assembly models complete with calculated dimensions and tolerances. Subsystem Design Experience at QuEST Global:

Client : Rolls-Royce, UK

Tools Used : NX Teamcenter

Project Name : Compressors Producibility

Create 3D models of Fan compressor Module components and assemblies

Design component and assembly concepts, identification of cost reduction and product improvement opportunities

Work with other engineers to ensure that thorough engineering analyses have been completed and risks to cost, quality and delivery have been identified

Assemble functional and aesthetically accurate prototypes for review with senior management

Work closely with our purchasing team and vendors to source and quality production tooling

Rapidly iterate through the design process to arrive at a solutions that meets cost and quality objectives while meeting key product specifications

Collect data on prototype performance and supervise the manufacturing process designs.



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