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Plant Manager

Location:
Al Dafna, Qatar
Salary:
15000 QAR
Posted:
November 11, 2020

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Resume:

CURRICULUM VITAE

BATCHING PLANT MANAGER

Career Objective: To associate with an industry that is rapidly expanding and support it with all the professional skill & knowledge, thereby become partners of success and to play the assigned role with an aim to go further professionally. Candidate with thorough understanding of concrete machines repair, and maintenance and experience to handle problems independently(production/Maintenance / & commercial) P & E Dept. Of Batching Plant of an aggressive, ethical organization that has a mission to continuously improve and grow, of which be an integral part and a major co-achiever.

Summary:

I have 12 years of vast experience in field a of Batching Plants (sound knowledge in concrete plants), Continuous monitoring of Production as per the Demand of customers & Scheduling the program by giving a priority according to managerial policies & sales Department Liabilities. Making Production Department to reach its maximum production ranges with given input parameters (within Avail Plant Working hours and number of delivery mixer trucks) aware of all batching plant operating systems as per the mix designs provided by the Quality Control Department. directly responsible for, maintaining positive customer relations, supervising and coordinating activities of workers engaged in the manufacturing of concrete Plant, testing of concrete products, delivery of ready mix concrete, and merchandise, and the safety of all employees under supervision.Communicates with general manager on issues affecting business, personnel, safety, maintenance, upcoming projects competition, and pricing,addressing of employees and customer relations issues Prepares invoices, delivery tickets, and related shipping documents and assigns drivers for scheduled deliveries. Maintains payroll and driver’s records, Reviews and approves the processing of delivery tickets, purchase orders, fuel consumption, equipment maintenance, and mileage sheets. Oversees and maintains appropriate inventory levels. Receives cash payments for shipments from drivers and prepares deposits and reports of cash and charge sales,communicates with the Operations Manager and Human Resources Department on issues affecting employee hiring, promotion, discipline, and termination when appropriate,directs production workers to cast concrete products according to customer specifications. Reviews daily the efficiency of plant operations including employee hours, fuel and utility usage and all equipment maintenance expenses, Assist with Conducting employee evaluations and weekly driver / employee meetings. Confers with plant production, QC department, and yard personnel to establish delivery schedules according to factors such as truck capacities, distances to delivery site, and unloading timeworks with the QC Department to ensure products meet specifications. Holding xtensive knowledge of concrete technology with exposure to the construction market Duties and fully conversant with all company policies, Supervising with International Standards procedures and operation guidelines for Batching Plant Operations, Workshop Management, Technical Quality Management, Fleet Administration, Concrete delivery etc. Ensures the activities in coordination and follow up with erection team Ensures sufficient Quality of raw material availability as per production schedule (Incoming and outgoing stocks monitoring on daily basis.

Work History:

As a Batching Plant in Charge

February 2008 to May 2011 Middle East Ready Mix Concrete (U A E) Dubai Responsibility of batching plant pre-commissioning, commissioning Working in the production department for contribution along with the team to achieve the set target figures and improving on them, To plan and prepare preventive maintenance procedures carried out with plant to make sure that plant is being serviced and maintained properly on day to day and weekly basis for proper job execution and maintain daily and weekly reports for the production manager To assure safety and procedures for safe work Material control co- ordination with production manager for the material status,Distribution of the work to employees to achieve the required targets.

As a competent in charge I am responsible for the manpower for the work at batching plant. Arrangement of order permits by the accounts Dept.for delivery of concrete to the customer, Responsibility to Plan the jobs in safely manners and completion as per schedule or requirement, Arrangements of plant equipment and machinery for the batching plant. And also dealing with site co coordinators and site technicians, Assigned batch man to operate the batching plant accurately and efficiently in order to produce Quality concrete in accordance with the batch card given by supervisor. Responsible of Manpower Distribution Accordingto Job Priorities, the rate of negligence, accident and the use of company disciplinary actions, Keeping Efficient Job Practices to batch man with latest batching plants software’s and Maintaining Quality and Safety Standards.To implement the safety norms in plant, Solving Quality problems by co coordinating with quality control team, to submit the record of optimum manpower requirement per shift basis, responsible to submit the stock report at the end of every month, Responsible for daily & monthly consumption of raw materials by maintaining Friendly nature and good relationship with Co –workers.Plan and establish work schedules, assignments, and production sequences to meet production goals. Keep records of employees' attendance and hours worked. Requisition materials, supplies, equipment parts, or repair services. Observe work and monitor gauges, dials, and other indicators to ensure that operators conform to production or processing standards.Calculate labor and equipment requirements and production specifications, using standard formulas. Plan and develop new products and production processes. Key Responsibilities:

Operations Management Batching Plant Activities

Maintenance Management Plant Management/Safety

Attending daily weekly monthly internal meetings

Making payrolls of the department and all mixer drivers before the end of the month

Making safety environment while operation is going on

Co coordinating with the quality control department to produce good quality of concrete

Daily checking the quality control department activities reports for the changes in the ingredients and Moisture, Absorption to control the slump at plant and site as well.

Aware of all quality control test as per BS ASTM ACI testing code

Aware of all batching plant software’s Alkon Version 5.6.1, Elba, Betomatic, Liebherr,NFLG.

Work History:

As a Batching Plant Production in Charge

August 2011 to February 2013 Saudi Building Materials Company LTD K S A

(Jeddah)

Responsibility of managing production schedules as per the site requirements and follow up sales department program on time to save operation time and to produce quality of concrete & to ensure delivery on time. Satisfy the customer by giving them best fleet of services. Coordinating with site engineers and consultants to maintain workability & Temperature of concrete as per their requirement in approved mixes Maintaining material inventories as per the production requirement monitoring on incoming material with the help of material received reports from the weigh bridge operator to control malpractice in incoming material. Maintaining calibration of batching plants by the given time from the quality control department in order to achieve best quality and produce batch concrete with accuracy as per BS-ASTM- ACI METHOD CODE. Maintaining records of pre & post maintenance activities, maintaining the inventories of spares required by the help of chief mechanic and stores assistant, Managing man power of batching plant of production size 15(3 plants) driver’s/Pump operators Fleet of size 90, maintenance team size of 12 approvals over the payrolls, incentives on trips and special bonus. Occasionally conduct site inspections prior to acceptance of projects. Coordinates with the maintenance head mechanical availability of the equipment need for the days of operation. In charge to all delivery receipts and production reports to Plant Production and Production Manager for the signature and endorsing it to accounts departments for billing purposes. In charge in the whole operation in batching plant, Responsible in the production process in the batching plant. Compute the daily status of the materials like (Cement aggregates and additives) Handles all paper work of plant and production, personally conduct the site inspection activity prior to any pouring. Prepares location and directions of the project site as to may be necessary for the smooth flow of the operation, ensure that all the drivers are properly brief as to where the delivery site is, Responsible of recording all the delivery receipts from the beginning of pouring up to the end. Prepare site request forms to be signed by the customer’s representative. Key Responsibilities:

Control overall operations of the RMC plant (Production, Maintenance & Commercial)

Preparation and presentation of monthly and annual budget plan for efficient operation of the plant, and regularly monitoring the progress whether the actions plans are as per the plans scheduled.

Planning and scheduling of Monthly/Daily production plan with marketing department.

Proper planning for optimum utilization of resources viz. transit mixers and pumps, and strictly adheres to the time schedule for timely delivery of concrete.

Implement the safety norms in plant

Responsible in Solving Quality problems if required

Implement the record of optimum manpower requirement per shift basis

Responsibility to submit the stock report at the end of every month Work History:

As a Batching Plant Engineer

June 2013 to March 2015 Ahmadiah Trading & Contracting Co.(Kuwait) As a Plant Engineer use to Conducts/oversees monthly and quarterly safety meetings, maintaining a consistent focus on safe behavior, Enforces the wearing of appropriate safety equipment in the plant at all times, Coordinates monthly plant and truck inspections with the Director of Operations and Fleet Manager, Responsible for consistent batching sequence and monitoring scale and gate accuracy, Assesses the quality of materials delivered and maintains a log of changes in aggregate moisture, Supervise employees at the plant in daily activities including hiring, evaluation, progressive discipline, etc, Accountable for the integrity of Mixer Operators and yard personnel loads and payroll hours. Implemented the time entry system for audit daily for accuracy,Monitors loading and tempering time working with the Mixer Operators to arrive on each jobsite in a timely fashion, Reviews, daily, a pre- shift inspection checklist to ensure equipment is functioning properly, Responsible for performing preventive maintenance procedures. Periodic inspections are performed to inspect bin integrity, dust collection system, admixture dispensers, gate and rams, and aerator functionality Ensuring the plant performs at targeted capacity at all times, Responsible for overall housekeeping including the plant, batch office, and driver and equipment appearance

Highlights:

Worked on 3 German based Liebherr Batching Plant software, with MPS 3 software with the capacity of 120 m3/hr,By achieving the managements production given targets monthly 250000 m3 with the fleet of 30 Transit Mixers with the daily operation time 16 hours in two shifts with the total manpower of 90 in Production Department,By assigning the maintenance people 24 hours to look after the batching plant during the operations and after operation in order to avoid break downs that can be effect on Production. Managing quality assurance and quality control functions of precast concrete manufacturing and construction projects. Control, direct, supervise monitor and guide the day to day application of quality management to all project manufacturing and construction activities. Provide leadership and support in the development, implementation, maintenance and continual improvement of the company’s quality assurance manual and quality assurance processes, procedures and general management system. Quality Control Experience in Types of Concrete:

High strength Concrete, Temperature Control Concrete,Self-CompactedConcrete, PP fiber concrete, light weight concrete, high early strength concrete, Selection of mix proportion

(Mix Design) for various grades of concrete include high performance concrete, high strength concrete and self-compacting concrete etc. Selection of mix proportion by using different types of cementations materials such as silica fume, fly ash, granulated blast furnace slag and also by using different types of admixtures like naphthalene-Polymer base, PCE base, VMA etc. depending upon requirements and conditions.

Responsible for directing and managing all Batching plant operations with overall responsibilities for safety, batch operations, production, maintenance, quality and other production-related activities. Thebatching plant engineer is the one who ensures compliance with all standards, policies, and regulations for safe, environmentally with sound production of quality concrete,Guiding the supervisors overseeing plant employees and drivers in production and delivery,ensuringthat all products produced meets and exceed customers’ expectations regarding quality and service. Ensuring the adequate inventories is in order to meet customer needs, Schedule material deliveries according to information provided by Dispatch office (according to customer needs) Ensuring deliveries are made promptly, safely and efficiently, making inspection daily weekly monthly in the batching plant and yards that a safe workplace is maintained, based on company policies and ASTM ISO guidelines. Following the Company rules, State and Local rules and regulations, including but not limited to environmental and safety rules and regulations, and ensuring all direct reports are performing their roles in the same manner as the guidelines are given to the supervisors and employees.

Inspecting plant facilities, equipment and ready mix units to assure required maintenance, housekeeping, truck cleaning and safety standards are being upheld. Troubleshoots and resolves plant maintenance problems to ensure efficient and reliable plant operations. Prepare and ensure accuracy of paperwork resulting from daily business; on occasion, handle cash sales from customers in accordance with established practices and policy. Ensure that employees are working efficiently and consistently with company policies and guidelines, maintaining good working relationships with co-workers and outside agencies’ personnel. Control and minimize plant costs while providing a consistent quality product. Managing corporately approved disciplinary procedures pertaining to drivers and operators assigned to plant.

Key Responsibilities:

Responsible for planning, leading, guiding, directing, and managing the Batching Plant.

Accountable for the high quality of all products produced, the profitability of the facility, the safety of employees, security of the facility, budget planning, management and control.

Human resource utilization and treatment, and the development of a total employee team.

Responsible for plant labor, raw material, yields supplies, waste and human resources are managed in the most effective manner, resulting in a positive contribution to the bottom line of the company.

Carries out managerial and supervisory responsibilities in accordance with the organization's policies and applicable laws

Responsibilities include interviewing, hiring, and training employees planning, assigning, and directing work; appraising performance rewarding and disciplining employees addressing complaints and resolving problems. Work History:

As a Batching Plant Manager

June 2015 to 28-04-2017 Al Tawi Ready Mix and Cement Products K S A (Riyadh) Worked with 6 Liebherr German based batching plant with MPS 3 software with the daily production of 4000 to 4500 m3 with 49 trans mixers and 10 mobile pump ranges from 24 meter,32 meter,42 meter,52 meter 62 meter including 70 meter respectively. Supplying concrete class from Cylinder C17 to C50 to various projects including Bin laden, Visiting the sites daily to improves relationship between the clients and consultants to avoid any failure in concrete and solving necessary problems with QA/QC manager, Aware of all kind of Batching Plant Software and concrete admixtures performance. Keep Eye on production program 24/7 for smoothly quality production delivery on time. Review daily Field Inspection Report and do the necessary action, making coordination with dispatch section time to time on delivery of concrete as per daily program. Visiting the site at the time of pouring of concrete, coordinating with the pump operators to increase the productivity rate, Deal with the customer complaints on a day-to-day basis,Coordinate on Review mix design approved by QA/QC Technical Manager and report any comment(s) before implementation of actual trial mix. Review running mix designs in compliance with client requirements in terms of strength, durability, permeability, workability. Supervise monthly internal calibration and uniformity test for each batching plant unit. Ensure real implementation of QA/QC plan and related inspection activities as well as reported in standard format. Ensure providing concrete mix to customer same as approved one (1) and have a copy of approval mixes. Distribute the manpower according to work priority. Ensure qualification of staff and provide necessary training or support. Supervise the lab/site, checkpoint technicians, and unskilled labors and provide performance appraisal to the QA/QC Technical Manager.

Job Responsibilities:

Establish and maintain a good working relationship with the General Manager, QC Manager, sales Manager, work shop Manager, Maintenance manager of batching plants and all Superintendents and management personnel to accomplish the work on time and on or under budget. Perform all work in a safe and professional manner. Establish and maintain good working relationships and communications with customers, suppliers, subcontractors, co-workers, and management. Leading, planning, directing, coordinating and controlling all activities of the Batching Plant. Ensure safety and environmental regulation compliance and maintain a safe working environment Carry out all other duties and responsibilities that may associate with the Batching Plant, Production of concrete from various types of batching plants by maintaining the desired criteria to fulfill the site requirements with a view of proper utilization of machines and manpower.Facilitate a profitable operation that produces safe quality products efficiently.Formulates or approves short−and long−term operating objectives in areas such as cost reduction, quality improvement, new product development and/or integration as undertaken at the plant level, establish achievable goals and follow up all progress positive or negative, Train supervisors to recognize opportunities and realize their impact on the operation, Track progress of yields, labor, and all related expenses, Identifying opportunities and implement solutions.Supervise, lead and enforce efficient work practice among all job levels in the concrete batching plant including batch plant operators, truck mixers drivers, pumps operators, operations foremen, maintenance technicians, laboratory technicians and general labor.

Coordinate with sales team and clients to set daily production schedules and follow its execution on an hourly basis.

Managing all needed materials resources for production with different suppliers including cement, aggregates and chemicals to ensure smooth uninterrupted production. Follow up the execution of the full maintenance of the batching plants and related facilities, with follow up on availability of needed spare parts. Coordinate with Maintenance team and QA/QC team on a daily basis to plan production schedule based on equipment readiness and address specific clients' needs of specifications. Analyzes daily production rates and monitors any drop in productivity, with assessment and solving of cause if drop.

Responsible for Plant Management in managing the production, Quality Control and Collections Payments of Customers which are dues with coordination with Sales Team to achieve up most production targets

Dealing with the all supervisors and QCdepartment, dispatchers in operations to ensure a safe, efficient and cost effective operation

Ensuring proper and efficient utilization of all resources and equipment Promotes Safety, Health and Environmental quality assurance, and regulatory compliance programs Responsible in coordinating activities between Sales and Operations to ensure proper balance between production and inventory levels in order to serve the customers Assists in reviewing and monitoring daily and monthly production and financial reports for more cost effective operations

Assists Plant Management in developing and tracking the operating and capital budgets, assists in developing justification for unplanned items Participating in the development of short and long range business planning Leads the daily production meetings and weekly safety meetings Work History:

As a Batching Plant Manager

May 2017 to Till Date RedX Industries Bahrain & Qatar ISO 9001:2015 Working with REDX Industries a leading Concrete and Cement Products Supplier in Bahrain Market as a Plant Manager with 2 Batching Plants capacity of 120 m3 per hour 30 Trnasit Mixers with the capacity of 8m3 and 9 Mobile Pumps Ranges from 36 to 62 meters,MASA Concrete Hollow Insulated Block Plant German Based with Capacity of 72000 Blocks per day,Fully automatic machine of make forest press hydraulic limited from England,Modern Elematic Finlad Hollow Core Extruder machine with 7 Hollow Core Casting Bed of 150sqmeters with the production capacity of 1500 sqmeters per day made from Finlad. Ministry of Works Approved Concrete Products

Ministry of Works Approved Precast products

Ministry of Works Approved Concrete Mix Designs

Essential Responsibilities and Duties:

looking after all plant operations; coordinate and monitor daily work load throughout the plant, monitor plant cleanliness.

Maintain all drivers, operators, and other personnel at the plant; train, develop and motivate employees toward accomplishing company goals and objectives; perform all performance appraisals as needed; respond in a timely manner to all employee concerns and/or complaints; keep all personnel records accurate and current. Assisting sales and dispatch as needed; coordinate all scheduling with dispatch; monitor all driver activity to ensure customer needs are being met in an efficient manner; address specific problems; provide advice and assistance to customers as needed, and respond to all complaints and concerns in a timely manner.

Ensuring that all products meet 100% total quality requirements; take samples and test as necessary; ensure all equipment is working properly, Generating all required reports timely and accurately, Guiding proper personnel of any quality problems that need resolve. Ensuring all vehicles and equipment continually remain in safe and efficient operating condition; monitor all preventative and regular maintenance on vehicles and equipment. Daily Check the adequate levels of all supplies and products (i.e. fuel, cement, admixtures, flyAsh,Water etc.), making accurate and current reports as required. Ensuring that all company safety regulations and policies are followed at ALL times,and all company environmental regulations and policies are follow TYPICAL DUTIES:

Manages the purchasing and inventory control functions.

Provides support to production scheduling on all material flow issues to meet production schedules and customer requirements.

Plan, direct and supervise workers in batch plant and related activities.

Coordinate assigned work, approves personnel actions, trains and develops subordinate personnel and promotes harmonious labor-management relationships in accordance with General Manager.

Applies knowledge or production methods, processes, equipment and production to ensure operating effectiveness and improve efficiencies. Revise production schedules and priorities as result of equipment failure or operating problems.

Responsible for preparation of operating budget & forecasting data May coordinate production operations budget with appropriate construction personnel to assist in total project profitability.

Inspects work areas to determine type of work required and materials and equipment to be used.

Ensures that workers are supplied with tools, materials and equipment for completion of project,assist in resolving plant problems (lack of productivity, work interfaces, etc.) as required.

Arrange for procurement of miscellaneous tools and materials for the project.

Monitor compliance with plant safety program requirements document and ensure corrective measures are implemented. Arrange for procurement of miscellaneous tools and materials for the project.

Dealing with the maintenance manager of batching plants for the maintenance of batching on time daily weekly monthly basisInspect and maintain all tools and equipment provided for the project.

Perform additional assignments per supervisor’s direction.

Maintain DOE compliance regarding all aspects of the batch plant and batch plant clean up. Turn Fuel Slips into Accounting Dept weekly. Perform monthly inventory of concrete batching materials and provide report to Accounting Dept.

Overseeing of fleet of mixer trucks on day to day production and making report for the general manager and work shop as required.

Assigning manpower of plant yard and production department as demand for the work necessary

Implementing policy on the duty of plant and production department shifts weekly and monthly

Personal Data

Name MOHAMMED KHALEEL ULLAH KHAN

Qualification B.E. Civil Engineer

Date of Birth 07/09/1985

Age 32 Years

Sex Male

Nationality Indian

Marital Status Married

Experience 12 years

Batching Plants 12 Years

Passport Number K 9170192

Issued on 2013

Expire On 2023

Issued at Hyderabad India

Contact Number 009**-********

Mobile 009**-********

Email ID adhqw7@r.postjobfree.com

Driving License Valid K S A & Bahrain Full and Clean Languages Known English/Arabic/Urdu/Hindi

Computer Proficiency P G D C A, Internet Surfing, ERP SOFTWARE Permanent Address

Mohammed Khaleel Ullah Khan,

HNo:10-4-13/16/11/A,

Masab Tank Hyderabad-500028,Telengana India.



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